AFM ES-200A, User Manual

Page 1: ...4510003 Rev B ES 200A Convection Heat Shrink Tunnel User Guide ...

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Page 3: ... P N 4510003 Rev B Copyright and Trademarks Copyright 2019 American Film and Manufacturing All rights reserved All trademarks and brand names are the property of their respective owners AFM 7041 Boone Avenue North Brooklyn Park Minnesota 55428 Phone 714 974 9006 Fax 763 795 8867 www afmsleeves com ...

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Page 5: ...ent 11 ES 200A Heat Tunnel Major Components 12 Tunnel Placement 13 Connecting Power 14 Operation 15 Startup 15 Control Cabinet Overview 16 ES 200A V2 Control Cabinet 16 ES 200A V2 with Conveyor Controls 16 Running Product 17 Fan Control Module 18 Fan Control Keypad 18 Temperature Control Module 20 Current Transformer Input 21 Interior Vents 22 Maintenance 23 Mounting Hardware and Connections 23 Ex...

Page 6: ... List 30 ES 200A Recommended Replacement Parts List 32 ES 200A V6 480V Parts List 32 Component Dimensions 35 Warranty Statement 36 Limitations 36 Repairs 36 Shrinking Quality 36 Shipping Policy 36 Exclusions 36 Warranty Verification 37 Warranty Eligibility 37 Limited Warranty 37 Disclaimer of Damages 38 AFM Technical Support 39 ...

Page 7: ...e area is properly ventilated Do not place any body parts or tools into a running machine Turn off and unplug the machine while servicing and performing maintenance procedures Warnings Before operating the machine inform all personnel of the following warnings Do not tamper with electrical wiring Use only licensed electricians for maintenance Always disconnect electrical power before attempting ma...

Page 8: ...rials away from this equipment The equipment may be a source of ignition Do not use with pressurized containers Exposure to high temperatures can cause pressurized containers to burst and could cause injury to operators and other personnel nearby Take care when clearing product jams inside the heat tunnel Do not use anything that could potentially puncture a container Use an electric lift to raise...

Page 9: ...labels tamper bands multi pack on containers over which they have been applied AFM shrink tunnels are intended for industrial use only System Components Stainless Steel Stand with Motorized Adjustment Height Control Electric Heat Tunnel Digital Time Proportional Controls Operator Controls Control Panel Heat Tunnel Stand Digital Time Proportional Controls ...

Page 10: ...350 mm H 13 75 Machine Dimensions 1000 mm W 39 375 x 1650 mm H 65 00 x 1500 mm L 59 00 Film Thickness 0 035 mm to 0 07 mm Temperature 400 F Optional Equipment Conveyor The conveyor is customer supplied For conveyor options consider an Eastey conveyor system Call AFM Customer Service for more information External Controls Call AFM Customer Service for more information ...

Page 11: ...y not be necessary If system lockups occur the first corrective measure should be to isolate and clean up the AC power Work Area The ES 200A may require occasional cleaning due to environmental contaminants Maintenance Access When planning the installation allow for easy access to the tunnel for convenient cleanup maintenance and repair IMPORTANT Turn off power and allow the heat tunnel to cool be...

Page 12: ...12 Installation and Setup 4510003 Rev B ES 200A Heat Tunnel Major Components Control Cabinet Heater Fan Motors Recirculating Fans Tunnel Exit Height Adjustment Motor Stand ...

Page 13: ... controls on both control panels are easily accessible 3 Set the conveyor height 4 If the tunnel height needs adjustment connect the heat tunnel to AC power Refer to the Connecting Power section on page 14 5 Press the Ascend or Descend buttons as required to raise and lower the heat tunnel 6 When the tunnel and conveyor have been properly positioned unscrew the leveling feet to keep the tunnel fro...

Page 14: ... that the power switches are in the OFF position Connect an appropriate electrical plug to the end of the cord Plug the power cords from the conveyor and tunnel into properly wired and grounded electrical outlets Heat Tunnel Power Cord Conveyor Power Cord Conveyor Power Switch Tunnel Power Switch ...

Page 15: ...nel double check the installation 2 Verity that all power cables are properly connected 3 Turn the Heat Tunnel Power Switch located on the front of the Control Cabinet to the ON position 4 Turn the conveyor power switch to the ON position Heat Tunnel Power Switch Conveyor Power Switch ...

Page 16: ...2 with Conveyor Controls Power Indicator Light Tunnel Power Switch Emergency Stop Button Heater Power Switch Height Adjustment Buttons Temperature Control Module Fan Power Button Alarm Reset Button Fan Speed Controls Power Indicator Light Tunnel Power Switch Emergency Stop Button Heater Power Switch Height Adjustment Buttons Temperature Control Module Fan Power Button Alarm Reset Button Fan Speed ...

Page 17: ...ct NOTE In Manual Mode press the ASCEND button to raise the tunnel Press the DESCEND button to lower the tunnel In Auto Mode the tunnel rises when the conveyor has stopped To use Auto Mode the Conveyor Input wire must be connected 3 Turn on the Conveyor 4 Turn on the Fan power button 5 Turn on the HEATER power switch Fan Power Button Heater Power Switch Ascend Button Descend Button Tunnel Power Sw...

Page 18: ...18 Operation 4510003 Rev B Fan Control Module Fan Control Keypad Right Heater Fan Left Heater Fan Left Fan Controls Right Fan Controls ...

Page 19: ...wer of the fans Control Function Program Function key Used to change parameters and display amperage hertz frequency and counter LED Display key Displays settings LED Indicators Lamps light up for each operation RUN key Not used STOP RESET key Not used ENTER key Saves settings and changes to settings UP and DOWN keys Used to raise fan speed no higher than 60 and to lower fan speed to slow down air...

Page 20: ...ing elements are inside the top of the tunnel and run the length of the tunnel After a temperature setpoint has been selected run some product and observe the results To adjust the temperature set the control to the new desired temperature Always wait for tunnel heat to stabilize before making changes Heating Elements Temperature Control ...

Page 21: ...heat turns off if the chamber temperature exceeds 425 F or falls below the low process temperature setting Current Transformer Input Refer to the SDC Temperature Control Manual for more information pv sp mode para SDC15 TEMPERATURE CONTROL ot2 ot1 ev3 ev2 ev1 man rdy Upper Display Lower Display Para Key Digital Shift Numeric Key ...

Page 22: ...oved using the provided adjustment tool to facilitate variable airflow at different sections throughout the tunnel Increasing the speed creates more heat pressure in the tunnel Use the airflow pressure and vent adjustments to achieve the desired shrink for each product Adjustable Louvers Adjustment Tool ...

Page 23: ...Connections Occasionally check the mounting hardware Retighten any mounting brackets or screws that may have vibrated loose during operation Occasionally verify that the data cable connections between components are secure and properly seated External Cleaning External components may be gently wiped clean using a clean cloth and cleaning spray ...

Page 24: ...24 Schematic Diagrams 4510003 Rev B Schematic Diagrams ES 200 V2 Wiring Diagram P01 02 P46 00 FAN INVERTER SETTING 1 2 TC1 SETTING ...

Page 25: ...Schematic Diagrams 25 4510003 Rev B Fan Inverter Setting 2 1 M FAN FAN FAN M M 1 2 3 ...

Page 26: ...26 Schematic Diagrams 4510003 Rev B ES 200A Wiring Diagram ...

Page 27: ...Schematic Diagrams 27 4510003 Rev B ...

Page 28: ...28 Schematic Diagrams 4510003 Rev B ...

Page 29: ...running Heating coils are open Thermostat failure Heater sensor broken Replace heater coil Replace thermostat Replace heater sensor Fan is not running Overload fuse is blown Motor has failed Check the overload fuse and switch Replace the motor Conveyor is not running Gear chain is off Motor is hot and jammed Tighten the gear chain Turn off all power and clear the jam Height adjustment controls are...

Page 30: ...8 440V 1 5AA72CA1D22 EXTRA CONTACT CA1 D22 2A2B 4 5AA915MX1 THERMOCOUPLE 5M 1 5AA71NTH2 5 OVER LOAD RELAY NTH2 5 1 8 2 5A 2 5AA71NTH6 5 OVER LOAD RELAY NTH6 5 4 5 6 5A 1 5AB033PCS50 CIRCUIT BREAKER 3P50A CE 1 5AB07HL5030 LIMIT SWITCH HL5030 2 5AB16ZHC363 POWER SWITCH FCH ZH C363 3P63A 1 5AB31ABF221B2G PUSH BUTTON ABF 22 1B G 220V 2 5AB33SHAF2212B2R PUSH BUTTON FOR EMERGENCY STOP SHAF 221 2B 220V 1...

Page 31: ...VX2 0KW 6 5AG017A4X95 FAN WHEEL 7 1 2 X3 3 4 D 14 φ 2 5AG1312X12X2 COOLING FAN WITH COVER 12X12CN 220V UF12A23BWH 3 5CE02VFD004M23A INVERTOR VFD004M23A 1 2HP 3PH230V 2 5CF412PBXV6 MOTOR 4P1 2HP3 φ 240 480V60HZ 1 5CF212PAXV6XSL MOTOR FAN 2P 1 2HP3 φ 240 480V 60HZ LONG 2 5AC033NW7131 FUSE HOLDER NW7131 14X51 3P 1 5AC03ACTCTFB101L FUSE HOLDER ACT CT FB101L 10X38 1P 6 ...

Page 32: ...cification Qty 5AA01C10T6DTD0100 TEMPERATURE CONTROLLER C15TV0TD0100 24V AC DC SSR 1 5AA04C12D10A7 MAGNETIC CONTACTOR C 12D10A7 AC24V 4A 1 5AA04C25D10A7 MAGNETIC CONTACTOR C 25D10A7 AC24V 4A 1 5AA07BMY2CSLAC24 RELAY BMY5 2C SL AC24V MY2N 1 5AA09H3CRA8 TIMER H3CR A8 AC24 48 DC12 48V 1 5AA1105VX2 05A026CE TRANSFORMERS CE 480 220V 5A 26V 5A 1 AA31APR3S6 PHASE RELAY APR 3S 480V 1 AA71NTH04 OVER LOAD R...

Page 33: ... FB101L 10X38 1P 11 5AC04FF1038X02 FUSE ACT CT FWC16 10X38 2A 2 5AC04FF1038X04 FUSE ACT CT FWC16 10X38 4A 2 5AC04FF1038X06 FUSE ACT CT FWC16 10X38 6A 3 5AC04FF1038X10 FUSE ACT CT FWC16 10X38 10A 1 5AC04FF1038X16 FUSE ACT CT FWC16 10X38 16A 3 5AC07TBC48P20A TERMINAL BLOCK TBC 48P20A 1 5AC11PF083A REALY SOCKET PF083AE 2 5AC11PYF08A REALY SOCKET PYF08A E 1 5AC14JK4C25A3B75 SOLID STATE RELAY JK4C25A3B...

Page 34: ...er Description Specification Qty 5CE02VFD004M21A INVENTOR VFD004M21A 1 2 1PH 3PH 2 5CE91EG3010A EXTENSION EG3010A 3 M 2 5CF07TM03TATM244004PBPV MOTOR TM3TATM 1 24 400 3 phase 240 480V 1 5CF212PAXP4XSL MOTOR FAN 2P 1 2HP 3 phase 220 380V 2 ...

Page 35: ...0 52 75 134 0 52 75 134 0 48 82 124 0 48 82 124 0 29 5 75 0 29 5 75 0 39 37 100 0 39 37 100 0 7 875 200 59 1 150 0 59 1 150 0 29 5 75 0 1 97 5 0 1 97 50 7 67 19 5 EA 22 5 57 0 22 5 57 0 9 64 245 39 375 100 0 17 72 45 0 7 87 200 7 87 200 7 87 200 21 65 55 0 61 155 0 65 165 0 10 75 272 5 15 75 40 0 18 8 30 0 16 68 50 0 ...

Page 36: ...art in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty Repairs All in house repairs are rigorously tested for optimum operation and performance and warranted to be under normal and proper use free from defects in material and workmanship for a period of 90 days from the date of service Shrinking Quality Shrinking quality achieved in...

Page 37: ...ited Warranty THIS WARRANTY SHALL NOT APPLY IF ANY MODIFICATION ALTERATION OR ADDITION IS MADE TO THE PRODUCT WITHOUT AFM S PRIOR WRITTEN APPROVAL FURTHERMORE THIS WARRANTY DOES NOT APPLY TO PRODUCT DEFECTS DUE TO MISUSE ABUSE NEGLECT OR FAILURE TO FOLLOW RECOMMENDED PROCEDURES ANY PRODUCT REPAIRED OR ALTERED BY PERSONS OTHER THAN AUTHORIZED AFM REPRESENTATIVES WILL NOT BE COVERED BY THIS WARRANTY...

Page 38: ...EREIN FAILS OF ITS ESSENTIAL PURPOSE IN NO EVENT WILL AFM BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INDIRECT OR SIMILAR DAMAGES INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS EVEN IF AFM HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES ...

Page 39: ...g or maintaining the ES 200A Shrink Tunnel contact your authorized AFM reseller or AFM Technical Support Phone 714 974 9006 Fax 763 795 8867 Email info afmsleeves com Web www afmsleeves com Thank you for your purchase of AFM products We are pleased to be a part of your shrink sleeving requirements ...

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