Afriso EURO-INDEX Unitop 3000, Operating Instructions Manual

Page 1: ...0 74363 Güglingen Telefon 49 7135 102 0 Service 49 7135 102 211 Telefax 49 7135 102 147 info afriso com www afriso com Copyright 2017 AFRISO EURO INDEX GmbH All rights reserved EN Operating instructions Pneumatic level indicator Unitop Unitop AdBlue ...

Page 2: ...well as all other product related doc uments on to all owners of the product If you feel that these operating instructions contain errors inconsisten cies ambiguities or other issues contact the manufacturer prior to using the product There operating instructions are protected by copyright and may only be used as provided for by the corresponding copyright legislation We reserve the right to modif...

Page 3: ...afety regulations applicable at the installation site of the product Verify that you are familiar with all directives standards and safety regulations and ensure com pliance with them prior to using the product Safety messages in these operating instructions are highlighted with warning symbols and warning words Depending on the severity of a hazard the safety messages are classified according to ...

Page 4: ...an the application explicitly permitted in these operating instructions is not permitted and causes hazards Verify that the product is suitable for the application planned by you prior to using the product In doing so take into account at least the following All directives standards and safety regulations applicable at the installa tion site of the product All conditions and data specified for the...

Page 5: ...sons must have sufficient technical training knowledge and expe rience and be able to foresee and detect potential hazards that may be caused by using the product All persons working on and with the product must be fully familiar with all directives standards and safety regulations that must be observed for per forming such work 2 5 Personal protective equipment Always wear the required personal p...

Page 6: ...rify compliance with the specified ambient conditions during transport or storage of the product Use the original packaging when transporting the product Store the product in a clean and dry environment Verify that the product is protected against shocks and impact during trans port and storage Failure to follow these instructions can result in equipment damage ...

Page 7: ...to the tank and the vertical line inside the tank The pneumatic pressure displaces the liquid from the vertical line When the pneumatic pressure is equal to the hydrostatic pressure acting at the tank bottom the liquid is fully displaced from the vertical line Bubbles start to escape at the lower end of the vertical line In this condition the pointer has reached the maximum deflection and remains ...

Page 8: ...ew for zero correction C Adjustment screw for measuring range D Support for additional slide in scale E Adjustment scale for measuring range F Vent cap G Connection for measuring line H Manual date indicator I Lug J Adjustment pin for date indicator K Pump plunger A D C B G H E I J K F ...

Page 9: ...9 Product description EN Unitop 4 2 Dimensions 166 mm 205 mm 281 mm ...

Page 10: ...orizontal tanks additional scales with litre indication for standardised tanks and special additional scales Operating temperature range Ambient 5 55 C Storage 5 55 C Vertical line wetted Material The vertical line must consist of a material that is neutral with regard to the medium For example for fuel oil EL diesel fuel and FAME Pneumofix line PVC copper pipe or oil resistant Perbunan N hose wit...

Page 11: ...gth Max 50 m Version Copper pipe 6 mm outside Ø x 1 mm PVC hose 4 mm inside Ø x 1 mm PE hose 4 mm inside Ø x 1 mm Approved media Unitop 3000 Unitop AdBlue Medium Fuel oil EL or diesel fuel density 0 84 g cm at 15 C AdBlue Parameter Value ...

Page 12: ...e same height at a distance of 13 cm Use the enclosed drilling template 2 Insert the enclosed dowels 3 Screw in the screws up to approx 1 5 cm 4 Fit the product onto the screws and slightly pull it down The lug is flush with the wall 5 Fasten the product to the wall by means of the third screw 5 2 Adjusting the measuring range and calibrating the zero point The measuring range and the zero point m...

Page 13: ... Open the window A by means of a screwdriver 2 Adjust the measuring range B by means of an Allan key 3 Slightly tap at the side of the housing 4 Correct the zero point C by means of a screw driver 5 Set the pointer to 0 by means of a screwdriver Do not turn to the right or left by more than 1 turn 6 Insert the additional scale if applicable 7 Close the window A A C B ...

Page 14: ... G1 connection thread 1 Mount the vertical line in the tank in such a way that the lower end of the vertical line is approximately 20 mm above the lowest point of the tank bot tom 2 Install the measuring line with a steady gradient towards the tank avoid bends 3 Push the screw connection onto the measuring line A Unitop B Measuring line C Standpipe D Condensate trap A C B D ...

Page 15: ...e can collect in the measuring line use a condensate trap 1 Push the measuring line into the connection piece all the way to the stop 2 Slightly tighten the compression screw 3 Connect the vertical line and the measuring line A Hollow rivet B Seal C Washer D Compression screw E Hose F In line A B D C F E ...

Page 16: ...asuring line has been installed airtight the pointer of the gauge will continue to show the last reading for a long period of time In order to obtain an accurate reading always operate the pump before a read ing is taken The red reference pointer can be adjusted manually for example to the level after the last filling The red reference pointer lets you compare the current level to a previous level...

Page 17: ...e intervals Perform a function test at least once per year When Activity Water in condensate trap Drain the condensate trap During tank mainte nance and or tank cleaning Verify correct operation of the product and have the product re adjusted if necessary ...

Page 18: ...ickly Connections or lines have a leak Seal the connections and lines Tank is being filling Measure the level after filling the tank Pointer goes beyond 100 or pump plunger does not fully return Measuring line clogged or bent Make sure there are no bends in the measuring line Install a condensate trap Condensate trap full Drain the condensate trap Measuring range not correctly adjusted Verify and ...

Page 19: ...ect the adjusted values see chapter Adjusting the measuring range and calibrating the zero point Incorrect zero adjust ment Remove the pressure from the system by opening the vent cap Correct the zero point see chapter Adjusting the measuring range and calibrating the zero point Other malfunctions Contact the AFRISO service hotline ...

Page 20: ...irectives standards and safety regulations 1 Dismount the product see chapter Mounting reverse sequence of steps 2 Dispose of the product 10 Returning the device Get in touch with us before returning your product 11 Warranty See our terms and conditions at www afriso com or your purchase contract for information on warranty ...

Page 21: ...e spare parts and accessories provided by the manufac turer Failure to follow these instructions can result in equipment damage Product designation Part no Figure Unitop 3000 Unitop AdBlue 28000 28042 Product designation Part no Figure Universal mounting kit Pneumofix type 2 20142 Combination fitting Euroflex 3 with hose 2 15 m 20160 Condensate trap KG 2 20320 ...

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