AGA ECG Standard, Installation, Servicing And User Operating Instructions

Page 1: ...Model Balanced Flue Gas Stove Natural Gas INSTALLATION SERVICING AND USER OPERATING INSTRUCTIONS For use in GB IE United Kingdom and Ireland Document No RH MM SIN BUR Iss 02 Dated 19 12 2019 File Ellesmere Gas EC5 MM_User_Man doc ...

Page 2: ...orrect pressure and flow to the stove Mandatory Requirement for Installing Commissioning this stove 15mm diameter minimum gas feed pipe to this stove Fitting of an ON OFF Tap with a Pressure Test Point fitted to the side of this stove this tap is not supplied with the stove Rear Chain kit is fitted full instructions in this stove Flue locking screws x2 fitted into the flue collar The stove is inst...

Page 3: ...troller Maxitrol Mertik GV60 Technical Data Summary Reference Description Data 1 Nominal Heat Output High Flame 4 37 kW 2 Efficiency 81 3 European Energy Label Rating EEL Eco Labelling A Who Can Fit My New AGA Gas Stove Before the Gas Engineer can commence working on this stove they must be Gas Safe qualified and registered for Natural Gas to install commission and service this stove to the Domest...

Page 4: ...the GV 60 Valve Removing the Inner Glass to Access the Fire bed 22 3 5 Flue Connection Fitting the Flue Collars Rear Exit Configuration Top Exit Configuration Understanding Checking the Relief Valve Flap Terminal Locations AGA Flue Systems Flue Kits 1 to 4 AGA Flue Kits 1 2 Top Exit AGA Flue Kits 3 Rear Exit Snorkel AGA Flue Kits 4 Renovation Kit for Existing Chimney Fitting the Batteries into the...

Page 5: ...rate this appliance if the glass panel has been broken or cracked removed or with firebox access panels open Only flue approved by AGA Stoves for this appliance may be used This appliance is a balanced flue product and is room sealed and as such requires no additional ventilation for operation However an adequate supply of fresh air to maintain temperatures and a comfortable environment is recomme...

Page 6: ...nce 2 2 First Time of Operation Before igniting the appliance ensure that all packaging safety stickers and any protective wrapping have been removed and that the glass has been cleaned including all fingerprints from the glass Ensure that the room is adequately ventilated the first time that the appliance is ignited we would recommend opening windows if possible Curing the Paint Run the appliance...

Page 7: ...collar and a self tapping screw size No 8 x 10mm long pan head stainless steel posi drive one each side to be screwed into place so the flue pipe cannot be pulled off the flue collar See position of screw overleaf on diagram When drilling the two holes into the Black coloured flue pipe we recommend putting masking tape around the flue pipe where you wish to drill it first then marking the 2 x hole...

Page 8: ...e from the top view with the support chain fitted to a distance of 350mm This is the minimum distance to a combustible wall As a mandate we require the flue pipe once finally fitted regardless of whether the flue exits from the top of the stove or the rear of the stove to be drilled from either side into the flue collar and a self tapping screw size No 8 x 10mm long pan head stainless steel posi d...

Page 9: ... washer so the chain is fixed securely to the back of the stove Step 2 Set the distance you require at the rear of the stove Adjust the length of the chain by moving the snap hook into a different link to shorten the chain if required Step 3 Diagram of eye hook fitted into rear wall Drill the rear wall directly behind and in a straight line with the bolt holding the chain to the rear of the stove ...

Page 10: ...ficiency This stove is fully remote controlled can only be used with the supplied remote control it cannot be used in a manual mode and is operated by this simple hand held remote control shown below Pictures of the Handset Remote Controller and rear picture showing how the battery is fitted The 9v battery is supplied fitted inside the remote controller ...

Page 11: ...A required Alkaline Duracell recommended initially supplied with the stove Low battery indication frequent beeps for 3 seconds when motor turns An AC Mains Adapter may be used instead ofbatteries Option Extra If NOT USING a mains adapter battery replacement is recommended at the beginning of each heating season Which are fitted into the rear removable Battery pack NOTICE Only the AGA approved AC M...

Page 12: ...e Height Adjustment Setting the High Flame Maximum Heat Output In standby mode Press and hold large flame button to increase flame height Flame Height Adjustment Setting the Low Flame Minimum Heat Output Press and hold small flame button to decrease flame height or to set appliance at pilot flame For fine adjustment tap the large flame or small flame buttons Putting the Stove into Standby Mode Pil...

Page 13: ...tove Model 4 Fan Please Note Not Activated on this Stove Model 5 TEMP Night time Temperature MOON LOGO NOTE Manual mode can also be reached by pressing either the large flame or the small flame button MAN Manual Mode Manual flame height adjustment TEMP Daytime Temperature Mode Appliance must be in standby mode pilot ignited The room temperature is measured and compared to the set temperature The f...

Page 14: ...t to complete programming Setting the Night time Set back temperature Default Settings Briefly press set button to scroll to TEMP Moon Logo mode Hold the set button until the Temperature flashes Press large flame button to increase night time setback Temperature Press the small flame Logo buttonto decrease night time setback Temperature Press OFF or simply wait to complete programming ...

Page 15: ...g C 24 Hour or F 12 Hour Clock Press OFF and small flame button until display changes from Fahrenheit 12 hour clock to Celsius 24 hour clock and vice versa Setting the Time The Time display will flash after either A installing the battery or B simultaneously pressing the large flame and the small flame buttons Press the large flame button to set thehour Press the small flame button to set the minu...

Page 16: ...on until P1 and sun are displayed and the time flashes Set the hour by pressing the large flame button Set the minutes by pressing the small flame button Setting P1 off time Briefly press SET button to scroll to setting P1 OFF time P1 and moon are dis played and the time flashes Set the hour by pressing the large flame button ...

Page 17: ...ent Do not use corrosive or abrasive substances to clean the appliance Annual Service For the AGA Warranty to be valid this stove must be services once a year by a Gas Safe Qualified Engineer After an annual service on this stove please complete the record sheet at the rear of the manual Set the minutes by pressing the small flame button Setting P2 ON time Brieflypresssetbuttontoscrolltosetting P2...

Page 18: ...Valve is not part of the components we supply with the stove your installer will supply this Please note it must have a gas pressure test point built into the valve Pairing the Remote to the Stove First time use only When you receive your stove the handset remote controller has already been paired to the stove However if you ever need to pair the remote or replace the remote this is what you need ...

Page 19: ...Flue Collar o Spring locking washer for fixing the Outer Flue Collar o M5 x Flange Nuts for fixing the Inner Flue Collar D Remote control with battery fitted and already paired to the stove ready to work E Battery Box F 4 X AA Duracell Batteries to be fitted into the Battery box G Anti Tip Chain Kit in a plastic bag consisting of chain screw eye rawplug hook H Instruction manual G H not shown in t...

Page 20: ...lled in a completely sealed or mechanically ventilated house 3 3 Appliance Free standing Installation Determine the position required for the appliance Create a gas connection with ON OFF TAP for the appliance in approximately the correct location for the gas controls The gas controls are connected to the Burner of the appliance Factory Fitted Do not make any adjustments to the appliance The Flue ...

Page 21: ...controls are connected to the Burner of the appliance Factory Fitted This appliance has adjustable feet these must me set to the desired length before the flue position is finalised Fine adjustment of the legs is available via the feet Do not make any adjustments to the appliance except the adjustment in the bolts to level the stove if required The appliance should be fitted with a minimum clearan...

Page 22: ...pliance Provide ventilation for the fireplace to the minimum amount quoted in 3 3 above Understanding the GV 60 Control Valve The control valve is located undertheburnerofthestove This GV60Valveshould only be removed by a Gas SafeQualified Engineer only if required The picture below shows the GV 60 control valve Do not touch this dial as it is motorised and controlled by the remote control unit Ma...

Page 23: ...the 2 x holding lugs Please note the glass has a heatproof fibre gasket fitted all of the way round it on both sides please make sure this is not damaged in anyway Once the glass has been removed you can then lay the ceramic embers and logs as per the instructions Re fit the glass in the reverse sequence but making sure the 6 x M5 flange screws are not over tightened otherwise you will crack the g...

Page 24: ...aled using the AGA Stoves specified parts This stove can be flued out of the rear of the stove or out of the top of the stove the 2 x flue collars are supplied loose and the installer needs to fit them as per the following instructions it is very important that the following instructions are adhered to PLEASE NOTE ONLY AGA APPROVED FLUE CAN BE FITTED TO THIS STOVE The Approved AGA Flue Collars Man...

Page 25: ...p of the fire and carefully remove the inner heat shield replace this inner heat shield once you have completed step 8 this must be replaced back into the firebox on completion 6 Fit the exhaust blanking plate gasket to the top opening this can be accessed from the inside top of the firebox M5 flange nuts QTY x 3 screw up tight but do not overtighten 7 Fit the exhaust flue collar gasket 100mm Diam...

Page 26: ...aust flue collar gasket 100mm diameter can be accessed from the inside top of the fire M5 flange nuts QTY x 3 6 The exhaust blanking plate gasket can be accessed from the inside rear of the fire M5 flange nuts QTY x 3 7 Unscrew M5 cap screws QTY x 4 and remove back panel and store in a safe place 8 The air inlet blanking plate and gasket can be accessed from the rear of the fire M5 cap screws QTY ...

Page 27: ... Carport or Building Extension Where a flue terminal is sited within a carport or building extension it should have at least two completely open and unobstructed sides The distance between the lowest part of the roof and the top of the terminal should be at least 600mm Note A covered passageway should not be treated as a carport Flues should not be sited in a covered passageway between properties ...

Page 28: ... vertical drain pipe or soil pipe 300 H From an internal or external corner 600 I Above ground roof or balcony level 300 J From a surface facing the terminal 600 K From a terminal facing the terminal 600 L From an opening in the car port e g door window into the dwelling 1200 M Vertically from a terminal on the same wall 1500 N Horizontally from a terminal on the same wall 300 P From a vertical st...

Page 29: ...irectly from AGA Spares or directly from Poujoulat The AGA version has been manufactured in stainless steel painted black in line with the finish on the stoves All of the AGA Ellesmere balanced flue gas stoves are fitted with flue collars to fit the Poujoulat 100 150 Duo gas system Please do not attempt to fit other concentric flue pipes to this flue collar as they will not be a perfect gas tight ...

Page 30: ...All Diagrams for illustration purposes only Not to Scale To Order Flue kits please email Spares agastoves org uk or ring Poujoulat on 01483 461700 Flue Kit 2 Consists of the following 950mm Concentric Flue Pipe 450mm Concentric Flue Pipe 90 Swept Elbow Horizontal Flue Terminal is adjustable in length from 360mm to 630mm AGA Part Numbers AE4M 531085 Matt Black Finish RAL 9030 AE4M 531086 Stainless ...

Page 31: ...ally adjustable For this you need to fit the 2 x flue collars onto the rear of the stove and move the 2 x blanking plates to the top of the stove you will also need to order from spares a blanking plate for the top plate lid of the stove To Order Flue kits please email Spares agastoves org uk or ring Poujoulat on 01483 461700 Flue Kit 3 Consists of the following Snorkel Terminal Flue Pipe Horizont...

Page 32: ...nstallation the minimum internal dimension of your chimney must be at least 150mm diameter from the top to the bottom Diagram for illustration purposes only Not to Scale To Order Flue kits please email Spares agastoves org uk or ring Poujoulat on 01483 461700 Flue Kit 4 Consists of the following Insert Vertical Terminal Rain Cap Pot Hanger for Insert Vertical Terminal to fit onto Register Plate Ad...

Page 33: ...ox is turned to the ON position with the slider switch at the top When in the ON position you will hear the controller beep once Item 4 Place the battery pack back into the holder at the rear of the stove When the battery box is fitted please do not put batteries into the receiver which is in a heatproof silver pocket under the stove as this will cause permanent damage to the receiver and void you...

Page 34: ...hting must be checked to ensure smooth lighting of the main burner from the Pilot Flame Please make sure the correct logs are laid in the correct order as per the instructions Only use AGA Logs on this Stove Please note If the logs are not laid as per the instructions the overall efficiency performance and flame pattern of this stove will be greatly effected If additional or Non approved AGA Logs ...

Page 35: ...own keeping the pilot area clear as marked in the white circle Pilot and Cross Over Light area must be left clear of embers and logs otherwise this will prevent the stove from lightening correctly Position Ceramic Log 1 at the rear of the silver burner tray as per the picture Position Ceramic Log 2 so it sits on top of Log 1 as per the picture ...

Page 36: ...og 2 as per the picture Position Ceramic Log 4 so it sits on top of Log 1 to the Right Hand side of log 2 as per the picture Position Ceramic Log 5 so it sits in the middle of Log 2 and Log 4 But make sure it is not too close to the thermocouple and pilot light guard as this can prevent the lighting of the stove ...

Page 37: ... and with only the pilot alight 5 If the pressure is low check the gas supply pipes are to a correct sizing 6 If the pressure is too high more than 5 mbar over the appliance may be installed but the gas supply company should be contacted 7 Release the screw on the Burner Pressure test point on the gas valve and connect a manometer 8 Check that the measured pressure is as detailed in the Technical ...

Page 38: ...e controller for the stove is the black box with wires going into it and it is held in place inside a heatproof silver pocket at the rear of the stove directly behind the battery box holder Only the Gas Safe engineer needs to remove this receiver unit if required The receiver has a wiring loom connected to it which goes back to the GV60 control valve underneath the burner unit If the engineer need...

Page 39: ...the ceramics in the open air using a soft brush and a vacuum cleaner Where necessary replace damaged components only with genuine AGA Stoves specified parts Seal any scrap ceramics in plastic bags and dispose of at a proper refuse site When using a vacuum cleaner it is recommended that one with a HEPA filtering system is used The ceramic Log set Embers contains RCF s Re fit the Fire bed arrangemen...

Page 40: ...i 5 4 kW Consumption 0 56 m hr Burner Pressure Hot 14 0 mbar Pilot 446 1385 44 Efficiency Class 1 Nox Class 5 Using the AGA Mertik GV60 valve and G9R Remote Maximum High Heat Output 4 37 kW This CE plate is found at the back of the stove at the bottom The Aluminium serial plate for the stove is found if you open the front door and it is on the left hand side above the bottom hinge mount It is a sm...

Page 41: ...GB IE AGA Ellesmere Standard Gas Stove 41 5 1 Exploded View ...

Page 42: ...42 4 M5 X 8mm Cap Socket Screw 17 1 A5 G Grate B Front 43 11 M5 Nut 18 1 A5 G Grate A Rear 44 2 A5 G Glass Gasket 19 1 Delayed Ignition Flap Folding AGA 45 1 A4 Glass Gasket 20 1 GA5 Rear Heat Shield 46 1 4 x AA Battery Holder 21 1 Battery Housing 47 2 Ø3 2 X 6mm Steel Rivet 22 1 Z5 Pilot Shield Lower 48 1 N A 23 1 Z5 Pilot Shield Upper 49 1 N A 24 1 5G 2T Thermocouple Guard 50 2 100mm Flue Seal A...

Page 43: ...ty claim during the period of the warranty This warranty is not transferable and solely for the benefit of the original purchaser of the stove Please retain your dated sales receipt as a proof of purchase During your warranty period only genuine AGA spare parts must be used in the servicing and maintenance of your stove these spare parts can be ordered via the Premium Retailer directly Consumable ...

Page 44: ... from the date on which the fault or defect first became apparent If the product fault or defect is notified after 14 days from the date on which the fault or defect became apparent AGA Stoves cannot accept any liability for events or issues which arise after the 14 day period or which are caused or increased by the lack of notification which therefore prevented action being taken to restrict or e...

Page 45: ...GB IE AGA Ellesmere Standard Gas Stove 45 Appendix 1 Fault Finding Chart ...

Page 46: ...46 AGA Ellesmere Standard Gas Stove ...

Page 47: ...GB IE AGA Ellesmere Standard Gas Stove 47 ...

Page 48: ...cratches scores fingerprints or cracks Inner glass frame secured correctly QTY 6 x screws replaced seal fitted either side of glass all ok Ceramic Logs and embers have been fitted correctly Not covering the thermocouple area Relief Valve Flap RVF on the top of the stove gasket are fitted correct and RVF is fully closed position GV 60 Valve Control Dial is clicked into the ON Position Receiver Unit...

Page 49: ...Cost of Service Glass Seal Replaced on Inner Glass YES or NO please circle which one Glass Seal Replaced on Inner Glass YES or NO please circle which one Glass Seal Replaced on Inner Glass YES or NO please circle which one Other Notes Other Notes Other Notes Annual Service Record Year 4 Annual Service Record Year 5 Annual Service Record Year 6 Name of Gas Safe Register Engineer who completed the s...

Page 50: ... continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ United Kingdom www agastoves co uk This Stove is Manufactured in the UK 4 37 ...