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The various controls are removed and replaced as

follows.
Note
When replacing connections, refer to wiring diagram

in this manual. It can be seen that all wires are

numbered.
3.2.2 Pilot Lamps
Pull off push-on connectors at back and remove hex

nut which secures lamp to panel then withdraw lamp

from front.

Replace in reverse order.
3.2.3 Oven Light Push-Button
Remove push-on connectors at rear. Hold aluminium

front ring and turn switch body slightly anti-clockwise,

thus enabling ring to be fully unscrewed until free of

its thread. Grasp ring and pull it together with black

plastic button, away from switch body.
Replace in reverse order, positioning hex nut so that

the black push-button is approximately flush with

aluminium ring.
3.2.4 Oven Thermostat
Pull off connections at rear, also control knob.

Remove hex nut securing thermostat to panel.
Open oven doors and remove grid shelves.
Remove screws in bottom of oven back panel. Ease

bottom of panel forward slightly and pull down to

release top location thus enabling panel to be

withdrawn from oven.
Ease rear back of RH panel slightly toward centre,

then remove it backward to release front location.
Remove panel from oven thus revealing thermostat

phial. Remove clips securing phial, also slacken clip

retaining capillary tube to inside wall of control gear

compartment.
Withdraw thermostat, feeding capillary tube and phial

through hole in oven wall.
Replace in reverse order, taking car to replace

insulating sleeving on the capillary tube, and to coil

excess tubing out of the way of live parts.
Note
Re-calibration of thermostat requires use of a special

tool, and therefore, cannot be undertaken other than

by qualified personnel.
3.2.5 Power Switch
Pull off connections at rear. Compress plastic

securing tabs inwards, enabling switch to be

withdrawn from front.
To replace, simply push switch into hole, ensuring it is

the correct way up. The locating tabs automatically

spring into position.
3.2.6 Timer
Remove push-on connections at the rear. Pull off

control knob, and undo the screws holding timer to

panel. Replace in reverse order.

3.3 GAS CONTROLS
3.3.1 To Remove Gas Control-Valve
I S O L A T E A P P L I A N C E F R O M GA S A N D

ELECTRICITY SUPPLIES
a) Withdraw control panel as described in
b) Remove burner grille (4 x M5 Pozidriv screws)
c) Remove RH outer side panel. To facilitate this,

appliance may have to be temporarily withdrawn

from its location.

d) Undo union nuts securing thermocouple and pilot

supply pipe, at rear of piezo ignitor.

e) Remove the screws holding fixing bracket to the

oven wall. Pull off lead from piezo ignitor.

f) Remove plastic terminal box cover from valve and

disconnect wiring.

g) Undo nuts on compression fittings on both inlet and

outlet gas pipes.

h) Remove screw holding control bracket to front tie

and remove control valve complete with piezo

ignitor.

j) Replace in reverse order.
When fitting a replacement control valve, transfer gas

fittings and fixing bracket, complete with piezo unit

from old control to the new one.
Check adjustment of a replacement valve as

described in the beginning of this instruction.
3.3.2 Open Top Gas Taps
Service
Remove two screws from tap body front. Withdraw

spindle and niting arrangement to allowing plug to be

eased out. For details of regreasing procedure,

consult section.
Replace in reverse order.
Removal
Undo brass nut of compression fitting on gas supply

pipe at gas tap rear.
Undo 2 x M5 hex head saddle mounting screws and

gently remove tap from supply manifold.
Draw tap forward and remove thermocouple

connection from FFD section of tap.
Replace in reverse order.
3.3.3 Regreasing
Clean gas tap plug with a soft rag and regrease using

an approved high temperature lubricant. Take care

not to over-grease as surplus may cause blockage in

the gasways.
Replace parts in correct order and check for gas

soundness.
Note
Plugs and bodies are machined in pairs and are

therefore NOT INTERCHANGEABLE. Always clean

one tap at a time.

Summary of Contents for Falcon G1102

Page 1: ...EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing Further to this The Users Instructions should be handed over to...

Page 2: ...nt installer MUST be employed The appliance flue discharges vertically through the grill at the rear of the hob and there must be no direct connection of the flue to any mechanical extraction system o...

Page 3: ...heat exchangers and around the cooking space whilst the smaller externally mounted fan serves to cool the motor and control gear compartment SECTION 2 ASSEMBLY and COMMISSIONING 2 1 ASSEMBLY 2 1 1 G11...

Page 4: ...of base of top unit carefully against this back flange d Fix the top unit to the bottom one using the M6 x 50mm hexagon screws provided Two at the front corners of the base and two at the back through...

Page 5: ...described in the accompanying User s Instructions At this stage take care not to touch live connections which are now exposed behind the withdrawn oven control panel c Check all connections for gas so...

Page 6: ...cover over adjusting screw 2 5 6 Propane Models Only a Remove plastic cap and turn screw NO PR fully clockwise b Adjust pressure regulator until a pressure of about 12mbar is obtained on outlet c Rep...

Page 7: ...it is the correct way up The locating tabs automatically spring into position 3 2 6 Timer Remove push on connections at the rear Pull off control knob and undo the screws holding timer to panel Replac...

Page 8: ...e assemble in reverse order Note Fit injector to groove in brass nut before inserting it into hole in body of pilot assembly 3 8 REMOVAL and CLEANING of BURNERS 3 8 1 Oven Burner a Withdraw control pa...

Page 9: ...tion 3 2 1 b Remove buzzer connections c Remove single screw fixing buzzer to panel d Replace in reverse order 3 14 CAPACITOR To replace proceed as follows a Withdraw control panel as Section 3 2 1 b...

Page 10: ...tical 531740300 Door Seal Vertical 531740310 Fan Guard 531743020 Oven Lamp Glass 531740430 Fuse 5A 531740440 Indicator Lamp Amber 531740450 Indicator Lamp Red 531740460 Power On Off Switch 531740470 T...

Page 11: ...G 1 1 1 2 F O R C E D C O N V E C T I O N O V E N W I R I N G D I A G R A M B W 2 1 5 0 1 H...

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