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3.4 THERMOCOUPLES
3.4.1 Oven Thermocouple
To replace, carry out operations (a), (b) and (c) as

detailed in Section 3.3.3. Undo union nuts securing

thermocouple at control vlave and at pilot. Withdraw

through hole in oven wall. When replacing a

thermocouple, do not bend to less than 15mm radius,

and ensure that connections are soundly made but

nevertheless taking care not to overtighten union

nuts.
3.4.2 Open Top Thermocouple
Remove facia panel as detailed in Section 3.2.1.
Remove pan supports from hob then remove burner

heads, this allows access to the brass venturi.
Undo brass venturi and remove venturi and

aluminium bezel.
The thermocouple can now be seen protruding

through drip shed. Undo screws on drip shed

(4 x M5 on centre shed) and remove drip shed.
Burner support bracket is directly below burner

support bracket. Remove nut securing thermocouple

to burner support bracket and pull thermocouple

through support bracket from underside.
Undo thermocouple connection at FFD section of gas

tap and carefully remove thermocouple from hob.

Repeat for all hob burners.
Replace in reverse order.

3.5 OVEN FUSE
This is located on twithdrawable control panel and is

of changing to cartridge re-wirable type. Use 5 amp

wire in event of a fuse blowing, investigate cause.

3.6 OVEN PIEZO UNIT
This is mounted on top of gas control valve and fixed

by two slotted head screws and one nut. Removal

and replacement is self-explanatory.

3.7 OVEN PILOT BURNER ASSEMBLY
To Remove
a) Remove bottom grille.
b) Undo union nuts securing pilot supply tube and

thermocouple. Pilot injector will be released - take

care not to lose it. Also release spark electrode

lead.

c) Remove the screws securing pilot bracket.
d) Remove pilot burner complete with mounting

bracket.

e) If desired, pilot burner can now be dismantled from

bracket by removing two small screws.

f) Re-assemble in reverse order.
Note
Fit injector to groove in brass nut before inserting it

into hole in body of pilot assembly.

3.8 REMOVAL and CLEANING of BURNERS
3.8.1 Oven Burner
a) Withdraw control panel and remove burner grille.
b) Remove pilot burner assembly as detailed in

Section 3.7..

c) From inside burner chamber, release compression

fitting nut on burner feed-pipe.

d) Remove hex screws securing main burner bracket

to oven base frame.

e) Remove burner complete with mounting bracket,

slightly left to clear pipe, then remove from front.

To Clean Oven Burner
Proceed as follows, remove all accumulated debris

from the burner by lightly brushing, afterwards

shaking or blowing clean.
3.8.2 Open Top Burner
Remove pan support from hob.
Remove burner head which fits loosely upon

aluminium bezel which is fixed to drip tray.
Undo and remove brass venturi and remove

aluminium bezel.
Undo screws which secure drip tray to hob and

remove drip tray. Burner support bracket is directly

below drip tray.
Undo burner body retaining nut and agas supply pipe

compression fitting.
Remove burner body.
Replace in reverse order.

3.9 INJECTORS
3.9.1 Oven Injector (Natural Gas Units Only)
a) Remove burner as detailed in Section 3.7 then

remove injector by undoing it from burner.

b) Separate injector from elbow fitting.
c) If injector requires cleaning, do so with a wooden

splinter or similar non-metallic instrument. Do not

broach with a drill as this might effectively increase

the diameter of injector orifice.

3.9.2 Open Top Injectors
a) Remove pan support and burner head.
b) Undo and remove brass venturi and place an

extended socket down centre of main burner body.

c) Undo and carefully remove injector.
d) Replace in reverse order.

3.10 OVEN DOOR SWITCH
To gain access, proceed as follows:
a) Withdraw control panel.
b) Remove screws holding microswitch bracket and

withdraw switch by moving it down and forward.

Note location of the wires (they are numbered) and

pull off connectors.

c) Remove microswitch from bracket.
d) Replace all parts in reverse order.

Summary of Contents for Falcon G1102

Page 1: ...EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing Further to this The Users Instructions should be handed over to...

Page 2: ...nt installer MUST be employed The appliance flue discharges vertically through the grill at the rear of the hob and there must be no direct connection of the flue to any mechanical extraction system o...

Page 3: ...heat exchangers and around the cooking space whilst the smaller externally mounted fan serves to cool the motor and control gear compartment SECTION 2 ASSEMBLY and COMMISSIONING 2 1 ASSEMBLY 2 1 1 G11...

Page 4: ...of base of top unit carefully against this back flange d Fix the top unit to the bottom one using the M6 x 50mm hexagon screws provided Two at the front corners of the base and two at the back through...

Page 5: ...described in the accompanying User s Instructions At this stage take care not to touch live connections which are now exposed behind the withdrawn oven control panel c Check all connections for gas so...

Page 6: ...cover over adjusting screw 2 5 6 Propane Models Only a Remove plastic cap and turn screw NO PR fully clockwise b Adjust pressure regulator until a pressure of about 12mbar is obtained on outlet c Rep...

Page 7: ...it is the correct way up The locating tabs automatically spring into position 3 2 6 Timer Remove push on connections at the rear Pull off control knob and undo the screws holding timer to panel Replac...

Page 8: ...e assemble in reverse order Note Fit injector to groove in brass nut before inserting it into hole in body of pilot assembly 3 8 REMOVAL and CLEANING of BURNERS 3 8 1 Oven Burner a Withdraw control pa...

Page 9: ...tion 3 2 1 b Remove buzzer connections c Remove single screw fixing buzzer to panel d Replace in reverse order 3 14 CAPACITOR To replace proceed as follows a Withdraw control panel as Section 3 2 1 b...

Page 10: ...tical 531740300 Door Seal Vertical 531740310 Fan Guard 531743020 Oven Lamp Glass 531740430 Fuse 5A 531740440 Indicator Lamp Amber 531740450 Indicator Lamp Red 531740460 Power On Off Switch 531740470 T...

Page 11: ...G 1 1 1 2 F O R C E D C O N V E C T I O N O V E N W I R I N G D I A G R A M B W 2 1 5 0 1 H...

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