AGP C18, Original Instructions Manual

Page 1: ...ed with over load protection when motor has been cut off due to over load always switch on machine with no load for at least 3 minutes to reduce temperature before returning to operation to avoid burn out of the motor ORIGINAL INSTRUCTIONS HIGH FREQUENCY CONCRETE SAW POWER CONVERTER High Frequency Concrete Saw Power Converter ...

Page 2: ...t 11 6Kg 25 5 Lbs High Frequency Concrete Saw Power Converter 5 Side Handle 6 Blade Guard Locking Lever 7 Water Feed Nozzle 8 Arbor Lock Button 9 Butterfly Bolt 10 Guide Roller Assembly 11 Alternate Feed Nozzle 12 Water FeedValve 13 Water Coupling 14 Splash Guard 15 Diamond Blade 16 Arbor Bolt 17 Outer Flange 18 Blade Guard 19 Toggle Latches 20 Power Converter 21 Motor Coupling Cable 22 Water Coup...

Page 3: ...arthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat o...

Page 4: ...the switch is dangerous and must be repaired c Disconnect the plug from the power source and or battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool...

Page 5: ...ssibility of wheel breakage Do not use worn down reinforced wheels from larger power tools Wheels intended for larger power tools are not suitable for the higher speed of a smaller tool and may burst The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled The arbour size ...

Page 6: ...rying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards Do not operate the power tool near flammable materials Sparks could ignite these materials Kickbac...

Page 7: ... chain woodcarving blade segmented diamond wheel with a peripheral gap greater than 10 mm or toothed saw blade Such blades create frequent kickback and loss of control Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding the wheel in the cut and the possibili...

Page 8: ...vailable the main plug may be removed and the converter s main power supply cable may be directly wired to the breaker In this case connect the L1 and L2 wires to the breaker leaving the L3 wire unconnected Then connect the earth ground wire to the earth connection NOTE The above action may only be performed by a qualified electrician Power Supply Connections Three Phase and Single Phase CEE 16A 4...

Page 9: ...g The power converter has a built in residual current device RCD for electrical safety as well as overload thermal under voltage and over voltage protection It must only be used with a diamond blade It is intended for cutting masonry stone concrete reinforced concrete and similar materials All other uses are prohibited LIST OF CONTENTS Concrete Saw Power Converter Water Coupling Hose Single Phase ...

Page 10: ...onds to stand proud from the bond matrix Blades made for cutting harder materials will have a softer bond allowing the diamonds project more aggressively but will not last as long Blades made for cutting softer abrasive materials will have a harder bond allowing them to resist the abrasiveness of the material and to last longer Without enough erosion of the bond matrix the diamonds not exposed and...

Page 11: ...ean and undamaged and that everything fits properly The flanges may not be used if they are warped the surface is uneven burred or if they are dirty The arbor bolt and arbor threads must be undamaged Inspect the blades for segment damage arbor hole damage or any other damage which could cause hazardous operation The protruding edge of the inner flange should be facing the blade Then mount the blad...

Page 12: ...iorate WARNING The maximum water pressure should not exceed 70 psi 4 bar Use a water collector with a wet vacuum to collect cooling water if nearby objects could be damaged by water The water feed system is built into the machine To connect with the water supply first pull the quick release collar to remove the female side of the water coupling Then unscrew the nut and engage the coupling to the w...

Page 13: ...bolt flanges and blade 1 Mount the flush cutting flange on the spindle and secure with the washer and socket cap arbor bolt Engage the arbor lock tighten the arbor bolt securely using the M8 L hex wrench 2 Mount the flush cut blade on the flange align the holes and thread in the flat head socket cap screws Using the M5 L hex wrench tighten the screws evenly and diagonally FLUSH CUTTING KIT OPERATI...

Page 14: ...hen using single phase 16A power the operator must be very careful not to use too much force One must make note of the load warning lamp and try to keep within the the green range Too much load will draw too much current and easily trip the supply circuit breaker Overheat Thermal Protection If the temperature of the motor gets too high the thermal protection will shut the motor down The switch mus...

Page 15: ...ck Do not cut above shoulder height Never cut while standing on a ladder or other unstable platform Before cutting Check the area where the cut is to be made to ensure that it is clear of objects which could cause the operator to stumble Before cutting it is sometimes useful to mark the line of cut with chalk or the like For straight cutting a wood plank is also useful in guiding the machine to ma...

Page 16: ... a shallow guiding groove before proceeding to make the main cut If any correction is needed Lift the blade and cut slightly ahead and then back into the existing kerf Take care to avoid the blade being pinched In round workpieces the best technique is to use a slow uniform back and forth motion while cutting with the bottom quadrant of the blade Do not allow the machine to bog down Limit your fee...

Page 17: ...essary this has to be done by the manufacturer or their agent in order to avoid a safety hazard WARNING All repairs must be entrusted to an authorized service center Incorrectly performed repairs could lead to injury or death Do not throw electric power tools into the household waste In accordance with the European Directive 2002 96 EG on Waste Electrical and Electronic Equipment and transposition...

Page 18: ...ter press the POWER button to turn the power OFF and then back ON again If the problem persists bring the unit to an authorized service center for repair E7 Hall effect sensor error At the converter press the POWER button to turn the power OFF and then back ON again If the problem persists bring the unit to an authorized service center for repair E8 Motor overheat Ensure that water is flowing and ...

Page 19: ...sists bring the unit to an authorized service center for repair E12 Poor connections of power supply cable three phase Check the connections of the power supply plug and cable E15 Internal problem in the converter electronics board circuit At the converter try pressing the POWER button to turn the power OFF and then back ON again If the problem persists bring the unit to an authorized service cent...

Page 20: ...7 26 24 22 18 19 38 16 15 17 17 16 16 13 12 21 NO 01 87 A B Version 1 6 22 08 01 06 07 62 63 67 66 69 70 71 72 62 64 07 74 79 Optional B 83 80 68 60 37 09 85 77 22 58 60 59 62 64 64 63 78 A 1 A 2 A 4 A 5 75 28 29 32 32 35 06 07 11 23 23 20 65 67 67 14 A 3 73 10 31 76 05 04 03 02 01 05 27 25 84 86 87 ...

Page 21: ...x5Tx16L 2 41 ARBOR LOCK 1 42 NEEDLE BEARING TA1212 1 43 BEVEL GEAR M2 0x43T 1 44 INTERMEDIATE GEAR 1 45 INTERMEDIATE SHAFT 1 PARTS LIST No Parts Name Q ty 46 PARALLEL KEY 5x5x30 2 47 BALL BEARING 6202 2 48 EXTERNAL CIRCLIP S 22 1 49 OUTPUT GEAR M2 0x37T 1 50 SPINDLE 1 51 PARALLEL KEY 5x5x12 2 52 BALL BEARING 6206 1 53 GEAR PLATE 1 54 L CLEVIS PIN 1 55 E CLIP E 5 1 56 OIL SEAL Ø25xØ35x5 1 57 FELT O...

Page 22: ...W Power Converter NO 01 42 Version 1 6 19 17 6 5 4 6 3 10 7 3 31 18 20 13 14 15 1 15 2 12 16 2 3 9 9 23 25 26 7 27 28 29 30 27 28 29 30 30 30 29 28 27 27 28 29 31 32 8 21 22 38 11 21 22 9 9 9 9 39 1 40 11 41 37 24 42 ...

Page 23: ... 1 16 PANHEAD TAPPING SCREW M4x12 1 17 NYLOCK NUT M4xP0 7 2 18 FAN BRACKET 1 19 FAN 1 20 SOCKET CAP SCREW M4x12xP0 7 2 21 MOLDED GASKET Ø2 x 33cm 2 22 MOLDED GASKET Ø2 x 63cm 2 23 COVER PANEL 1 24 WINDOW 65x35x1 1 25 LCD DISPLAY 1 26 PANHEAD TAPPING SCREW M4x8 4 27 SOCKET CAP SCREW M6x35xP1 0 4 28 FLAT WASHER Ø6 5xØ13x1 4 29 FOOT 4 30 NYLOCK NUT M6xP1 0 4 31 SOCKET CAP SCREW M4x20xP0 7 24 32 COVER...

Page 24: ...rature Sensor BLACK BLUE Brown BLACK BLUE Brown ELECTRONICS UNIT SWITCH BUTT SPLICE CONNECTORS High Frequency Ring Saw Power Converter U V W LCD DISPLAY ELECTRONICS UNIT BLUE BROWN BLACK S 1 R 1 T 1 FAN BROWN BLACK GRAY LCT ...