AGP G5 125, Original Instructions Manual

Page 1: ...NCE ORIGINAL INSTRUCTIONS 125mm Model 180mm Model CAUTION For tools equipped with overload protection when the motor shuts off due to overload always run the machine with no load for at least 3 minutes to reduce temperature before returning to operation to avoid burn out of the motor CONCRETE GRINDER ...

Page 2: ...5mm Model 180mm Model Power Input 110 120V 1700W 220 240V 2200W Voltage 110 120V 50 60Hz 220 240V 50 60Hz See machine nameplate No Load min 1 4500 9500 3200 6500 Wheel Diameter 125mm 5 180mm 7 Spindle Thread M14 M14 Arbor 22 23mm 7 8 25 4 1 22 23mm 7 8 Dimensions 246mm x 280mm x 325mm Weight 5 75kg 12 65Lbs 5 74kg 12 62Lbs 125mm Model 1 2 3 4 5 6 7 8 180mm Model 2 3 4 5 6 7 1 9 10 11 10 12 9 13 ...

Page 3: ... any adapter plugs with earthed grounded power tools Unmodifi ed plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will i...

Page 4: ...nd 4 POWER TOOL USE AND CARE a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power s...

Page 5: ...anufacturer Just because the accessory can be attached to your power tool it does not assure safe operation The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incor...

Page 6: ...ning wheel Never lay the power tool down until the accessory has come to a complete stop The spinning wheel may grab the surface and pull the power tool out of your control Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body Regularly clean the power tool s air vents The motor s fan wi...

Page 7: ...only for recommended applications For example do not grind with the side of the cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may cause them to shatter Always use undamaged wheel flanges that are of correct size and shape for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Fl...

Page 8: ...Instructions and Operating Procedures in this manual Review the maintenance methods for this tool REDUCE THE RISK OF DANGEROUS ENVIRONMENT Use the machine in a dry or indoor place protected from rain Place the machine so that neither the user nor bystanders are forced to stand in line with Machine Thrown debris could injure people in its path BEFORE EACH USE INSPECT YOUR MACHINE Disconnect the Pow...

Page 9: ... releasing trigger switch Wait for all moving parts to stop Unplug the machine NEVER LEAVE RUNNING TOOL UNATTENDED Turn power OFF Wait for all moving parts to stop Unplug the machine WARNING The operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning tool operation always wear safety goggles with side shields and ...

Page 10: ... to loose or incorrect connections overload low voltage such as small size wire in the supply circuit or to an overly long supply circuit wire Always check the connections the load and the supply circuit whenever motor doesn t work well Check wire sizes and length with the Wire Size Chart UNPACKING WARNING To reduce the risk of injury from unexpected starting or electrical shock do not plug the po...

Page 11: ... the machine firmly WITH BOTH HANDS to prevent loss of control which could cause personal injury Protect your eyes from injury with safety glasses or goggles OVERLOAD This machine is equipped with overload protection which will shut off the motor if the maximum allowable current is exceeded If the overload trips remove from the work surface release the switch and then switch back on The machine wi...

Page 12: ...inding Head reach right up to the edge Dust collection will not be ideal so replace the door as soon as access to the Edge Cut Out is no longer needed TOOL CHANGE Removing and Replacing Diamond Cup Wheel CAUTION Before Working on or adjusting the machine switch the machine OFF and UNPLUG machine from the socket CAUTION The wheel can become very hot during the working process Before replacing allow...

Page 13: ...out of the way and slide old carbon brush out of the brush holder Unscrew the screw to remove the brush lead The old carbon brush many now be lifted away Install a new brush Installation is the reverse of removal Replace the motor tail cover NOTE To reinstall the same brushes first make sure the brushes go back in the way they came out Otherwise a break in period will occur that will reduce motor ...

Page 14: ...tric power tools into the household waste In accordance with the European Directive 2002 96 EG on Waste Electrical and Electronic Equipment and transposition into national law used electric power tools must be collected separately and recycled in an environmentally friendly manner OPTIONAL FLOOR GRINDING TROLLEY This machine has built in mounting tabs in its handle for mounting to the optional flo...

Page 15: ...15 WIRING CARBON BRUSH MOTOR CARBON BRUSH BLACK SPEED CONTROL UNIT SWITCH WHITE BLACK RED BLACK 1 1 2 2 AC ...

Page 16: ...3 32 31 27 28 30 26 27 26 29 29 30 28 38 39 37 36 21 23 25 22 20 11 44 43 42 41 40 47 48 46 45 49 50 50 51 52 53 54 55 03 04 02 01 13 12 08 07 09 09 14 15 16 14 15 17 19 19 24 60 05 10 10 11 11 18 72 71 18 18 67 68 73 76 78 56 66 65 86 85 84 83 80 81 82 79 77 ...

Page 17: ...ICKUP MAGNET Ø8xØ15x5 1 35 SPACER Ø8xØ12 1 36 MOTOR HOUSING 1 37 STATOR 220V 1 38 PANHEADTAPPING SCREW M5x60 2 39 FAN BAFFLE 1 40 BALL BEARING 6200 LLU 1 NO Parts Name Q TY 41 ARMATURE 220V 1 42 BALL BEARING 6202 2NSE 1 43 ARMATURE GEAR M1 5 x 12T 1 44 GEAR PLATE 1 45 PANHEAD MACHINE SCREW M4x25 2 46 HANDLE BRACKET 1 47 BALL BEARING 608 zz 1 48 OUTPUT GEAR M1 5 x 28T 1 49 GEAR HOUSING 1 50 SOCKET ...

Page 18: ...5 34 33 32 31 27 28 30 26 27 26 29 29 30 28 38 39 37 36 21 23 25 22 20 11 45 42 41 40 48 49 47 46 50 51 51 52 53 54 55 56 66 65 03 04 02 01 13 12 08 07 09 09 14 15 16 14 15 17 19 19 24 05 10 10 11 11 18 72 71 18 62 63 60 57 58 59 64 18 67 68 69 44 61 73 ...

Page 19: ...REW M4x10 1 32 FLATWASHER Ø4xØ10x1 1 33 RUBBERWASHER Ø4xØ11x1 1 34 PICKUP MAGNET Ø8xØ15x5 1 35 SPACER Ø8xØ12x10 5 1 36 MOTOR HOUSING 1 37 STATOR 220V 1 NO Parts Name Q TY 38 PANHEADTAPPING SCREW M5x60 2 39 FAN BAFFLE 1 40 BALL BEARING 6200 LLU 1 41 ARMATURE 220V 1 42 BALL BEARING6202 2NSE 1 43 N A 44 ARMATURE GEAR M1 5 x 9T 1 45 GEAR PLATE 1 46 PANHEAD MACHINE SCREW M4x2 2 47 HANDLE BRACKET 1 48 B...

Page 20: ...20 FLOOR GRINDING TROLLEY EXPLODED VIEW 05 NO 01 32 V1 0 02 01 03 04 25 26 29 30 28 27 21 19 18 17 16 15 14 09 10 06 07 06 07 05 08 13 20 23 24 22 31 32 12 11 ...

Page 21: ...LEAD 14AWG x 12cm 2 12 MOTOR SWITCH 1 13 POWER SUPPLY CABLE 1 14 CABLE GLAND M16 x P1 5 1 15 TORSION SPRING Ø0 7 x Ø2 5 x Ø3 9 x 21L 1 16 HINGE PIN Ø2 3 x 60 1 17 SWITCH BOX 1 18 INTEGRATED SOCKET 1 19 HINGED COVER 1 20 FLAT WASHER Ø3 x Ø10 x 1 4 21 SCREW M3 x 20 4 22 CAP HP 16 8 23 SCREW M8 x 16 8 24 SPRING WASHER M8 8 25 CASTER 2 26 NUT M8 x P1 25 8 27 ROLL PIN Ø3 x 14 4 28 HEX SLEEVE 4 29 SPRIN...

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