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16.  Do not operate the power tool near flammable materials. Sparks could ignite these 

materials.

17.  Do not use accessories that require liquid coolants. Using water or other liquid coolants 

may result in electrocution or shock.

Further safety instructions for all operations
Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush 
or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory 
which in turn causes the uncontrolled power tool to be forced in the direction opposite of the 
accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the 
wheel that is entering into the pinch point can dig into the surface of the material causing the 
wheel to climb out or kick out. The wheel may either jump toward or away from the operator, 
depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels 
may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or
conditions and can be avoided by taking proper precautions as given below.

1. 

Maintain a firm grip on the power tool and position your body and arm to allow you to 

resist kickback forces. Always use auxiliary handle, if provided, for maximum control over 
kickback or torque reaction during start-up.
 The operator can control torque reactions or 
kickback forces, if proper precautions are taken.

2.  Never place your hand near the rotating accessory. Accessory may kickback over your 

hand.

3.  c) Do not position your body in the area where power tool will move if kickback occurs. 

Kickback will propel the tool in direction opposite to the wheel’s movement at the point of 
snagging.

4.  Use special care when working corners, sharp edges etc. Avoid bouncing and snagging 

the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating 
accessory and cause loss of control or kickback.

5.  Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create 

frequent kickback and loss of control.

Safety Warnings Specific for Sanding Operations  

Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, 
when selecting sanding paper.
 Larger sanding paper extending beyond the sanding pad 
presents a laceration hazard and may cause snagging, tearing of the disc or kickback.                   

Summary of Contents for HS225

Page 1: ...Original instructions For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Version 20121118 ...

Page 2: ... Spindle lock Sanding plate cover Trigger Switch Bail handle Switch lock Speed wheel Vacuum Swivel Mount Vacuum cleaner hose not included Half moon door Voltage See machine nameplate Power input 1200W No load min 1 650 1300 Sanding disc diameter 225mm Net weight 3 0Kg ...

Page 3: ...ators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or enta...

Page 4: ...oes not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of ...

Page 5: ...to stop completely before putting the tool down 7 Never operate the tool in an area with flammable solids liquids or gases Sparks from the commutator carbon brushes could cause a fire or explosion 8 There are certain applications for which this tool was designed The manufacturer strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed ...

Page 6: ...pped inspect for damage or install an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 10 Wear personal protective equipment Depending on application use face shield safety g...

Page 7: ...r conditions and can be avoided by taking proper precautions as given below 1 Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if proper precautions are taken 2 Never pla...

Page 8: ... be replaced immediately by an authorized Customer Service Center Do not try to repair the damaged cable yourself The use of damaged power cables can lead to an electric shock Extension cable If an extension cable is required it must have a sufficient cross section so as to prevent an excessive drop in voltage or overheating An excessive drop in voltage reduces the output and can lead to failure o...

Page 9: ... disc 1 Unplug the machine 2 Peel away the worn out sandpaper disc leaving the sponge backing pad in place 3 Carefully center the new sandpaper disc and press into place It will be held securely by the hook and loop backing To replace the Hook and Loop Sponge Pad The sponge pad must be perfectly flat to get good sanding results If it is deformed or damaged it will cause very uneven sanding Always ...

Page 10: ...sanding head To replace the cover follow these steps Ensure that the machine is unplugged Press the spindle lock and rotate the sanding plate until the lock engages Then Rotate the sanding plate counterclockwise to remove Then press the cover down against the spring and using snap ring pliers remove the circlip which holds the sanding plate cover to the gearbox Finally carefully work the vacuum ho...

Page 11: ...crease the level of airborne dust in the work area Prolonged exposure to such dust may cause respiratory harm STARTING AND STOPPING TOOL Make sure that the power circuit voltage is the same as that shown on the specification plate of the machine and that switch is OFF before connecting the tool to the power circuit Switching the machine on and off Squeeze the trigger switch to start the tool Relea...

Page 12: ... times especially when standing on scaffolding or stilts Speed Adjustment The Half Moon Door The sanding plate cover is equipped with a removable half moon door This is to allow the operator to sand right up to the edge or into a corner Dust collection will not be ideal while the half moon door is removed so the door should only be removed when necessary and then replaced immediately To remove fir...

Page 13: ...es and equipment are in place begin by turning on the vacuum cleaner and then the machine If you are using a vacuum cleaner with integrated switching then simply turn the machine on Begin sanding and carefully contact the work surface as lightly as possible just enough to keep the sanding head flat against the surface The best technique is to use overlapping sweeps and keep the head in constant mo...

Page 14: ...e same brushes first make sure the brushes go back in the way they came out Otherwise a break in period will occur that will reduce motor performance and increase brush wear NOTE When putting the Carbon Brushes back into the Carbon Brush Holders it is essential that both flanges go back inside the holder The carbon brushes furnished will last approximately 50 hours of running time or 10 000 on off...

Page 15: ...15 WIRING MOTOR CARBON BRUSH BLACK CARBON BRUSH BLACK 4 3 2 6 5 1 SWITCH BLUE BROWN ELECTRONICS UNIT RED AC ...

Page 16: ... 01 69 V1 6 52 53 54 54 55 62 63 59 61 51 07 08 09 07 04 04 06 60 25 24 26 27 28 29 11 10 16 17 19 20 21 22 23 56 58 64 30 32 33 36 34 35 37 31 38 12 05 49 50 65 01 18 45 43 44 41 42 40 39 46 47 48 67 68 57 13 69 15 14 13 69 15 14 ...

Page 17: ...PINDLE LOCK 1 31 SCREW M4 x 30 4 32 NEEDLE BEARING HK0608 1 33 BEVEL GEAR M1 0 x 46T 1 NO Parts Name Q TY 34 PARALLEL KEY 4 x 4 x 8 1 35 INPUT GEAR SHAFT 9T 1 36 BALL BEARING 6001 zz 1 37 GEAR PLATE 1 38 SCREW M4 x 16 4 39 BUSHING Ø8 x Ø12 x 6 1 40 SPINDLE GEAR 22T 1 41 EXTERNAL CIRCLIP S 12 1 42 BALL BEARING 6001 2RSH 1 43 PARALLEL KEY 3 x 3 x 8 1 44 SPINDLE 1 45 GEAR COVER 1 46 SCREW M4 x 25 4 4...

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