Agri-Fab 45-03051, Owner'S Manual

Page 1: ... deck will require a 12 volt battery to operate This battery is NOT included with the deck but must be purchased separately Any 12 volt tractor battery with about 230 cold cranking amps will operate the machine Assembly Operation Maintenance Parts 7_l_UM_rdri the fastest way topurchase parts www speedepart corn PRINTED _N U S A FORM NO 48799 2 04 ...

Page 2: ...NTENTS SAFETY RULES 3 4 SAFETY AND OPERATION DECALS 5 6 PARTS BAG CONTENTS 7 ASSEMBLY 8 11 OPERATION 12 17 CUSTOMER RESPONSIBILITIES 18 21 STORAGE 22 WIRING DIAGRAM 23 REPAIR PARTS 24 30 PARTS ORDERING BACK PAGE 2 ...

Page 3: ...r and the area being cut Do not let other interests distract you Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Before cleaning inspecting or repairing your mower stop the engine and make absolutely sure the blade and all moving parts have stopped Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental s...

Page 4: ...eration regulady Keep machine free of grass leaves or other debris build up Clean oilor fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Mower blades are sharp and can cut Wrap the blade s or wear gloves and usa extra caution when servicing thom C...

Page 5: ... seat Move mower blade clutch lever to ENGAGED position Operate tractor at medium ground speed 3 4 MPH TRANSPORTING Shut off engine Place mower deck in the highest position directly behind tractor CAUTION READ AND FOLLOW DIRECTIONS IN OWNERS MANUAL KNOW HOW TO OPERATE BOTH THE VEHICLE AND THE MOWER ATTACHMENT NEVER ALLOW CHILDREN TO USE THE EQUIPMENT DO NOT LEAVE MOWER RUNNING WITH UNIT UNATTENDED...

Page 6: ...ant Pull back the pivot latch from the notch of the rear quadrant Adjust the hitch tube to the corresponding notch of the front quadrant and release the pivot latch into the notch IMPORTANT The hgch tube must be assembled to the same offset notch n both the front and rear quadrants CUTTING HEIGHT ADJUSTMENTS To adjust the mower cutting height remove hair cotter pin from IDeating pin Apply lift pre...

Page 7: ...Bolt Hex 3 8 x 2 3 4 Bolt Hex 3 8 x 2 1 2 Bolt Hex 1 4 x 3 4 Screw Pan Head 10 24 x 1 2 Screw Self Tapping 10 16 x 1 2 Nut Hex Lock 3 8 Nut Hex Lock 1 4 Nut Hex with Washer Nut Hex 10 24 Lock Washer 10 K L M N 0 P Q R S 2 1 2 6 1 1 1 1 1 Flat Washer 3 8 Battery Hold Down Strap S Hook Cable Clip Key Switch Cover Switch Nut Switch Throttle Control Knob 7 ...

Page 8: ...c tie then remove Wire Harness Throttle Cable and Clutch Cable from bag and from around engine See Fig 1 Lay Wire Harness along the right side of the Tow Bar Tube Assemble three 1 2 inch Cable Clips onto wire Harness Lay the Throttle Cable along the left side of the Tow Bar Tube Assemble three 1 2 inch Cable Clips on to Throttle Cable Lay the Clutch Cable along the left side of the Tow Bar Tube In...

Page 9: ...r Switch with Switch Nut plastic and Rubber Cover 3 8 X 2 3 4 HEX BOLT 10 _I 1 2 INCH CABLE CLIPS HARNESS FIG 1 CABLE CABLE TWO FRONT CLIPS ONLY 3 8 LOCK MOUNTING ANCHOF CLUTCH CABLE GUIDE t 114 X 3 4 HITCH INNER 5116 NL OUTER MOWER CONTROL PAN UT PLASTIC RUBBER COVER X STARTER SWITCH _ _ _ _ _ 10 NUT _ 10 LOCK WASHER _ I IROTTLE CONTROL PAN HEAD SCREW HANDLE THROTTLE CONTROL_ LOCK NUT 9 ...

Page 10: ...justment will be required ADJUSTING CLUTCHING V BELT TENSION __ ___ _ _ _ _ _ _ _ p___ i _IK _ t LOOSEN TIGHTEN INNER NUT OUTER NUT FIG 2A TO INCREASE CLUTCHING V BELT TENStON Place Mower Blade Clutch Lever in the DISENGAGED position Loosen the Outer Nut of the Clutch Cable See Fig 2A Tighten the Inner Nut to increase spring tension NOTE For every 1 8 inch of adjustment made to the Cable you will ...

Page 11: ...the top of the Battery and secure into slot and hole on the outside of the Battery Assemble red Battery Cable to the positive side of the Battery and secure with one 1 4 x 3 4 Hex Bolt and one 1 4 Nut with Washer Assemble Black Battery Cable to the negative side of the Battery and secure with one 1 4 x 3 4 Hex Bolt and one 1 4 Nut with Washer Reassemble Battery Box Cover and secure with four Self ...

Page 12: ... CLUTCH LEVER HEIGHT ADJUSTMENT STRAP HEIGHT ADJUSTMENT LIFT LEVER THROTTLE CONT_ROL TOW BAR HEIGHT ADJUSTMENT FIG 4 MOWER BLADE CLUTCH LEVER Starts and stops mower blade rotation THROTTLE CONTROL Controls engine speed engine shut off and engine choke IGNITION KEY SWITCH Used to start and stop engine HEIGHT ADJUSTMENT LIFT LEVER Raise and lower mower to different cutting heights HEIGHT ADJUSTMENT ...

Page 13: ... position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke control move throttle control to choke position After engine has started move throttle control to full throttle position TO USE THROTTLE CONTROL Alw...

Page 14: ...LER NECK DO NOT OVERFILL WIPE OFF ANY SPILLED OIL OR FUEL DO NOT STORE SPILL OR USE GASOLINE NEAR OPEN FLAME TO START ENGINE When starting engine for the first time or if engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Move mower blade clutch lever to DISENGAGED position Move throttle control to the choke position for cold engine starts For warm...

Page 15: ...best cutting results and to reduce engine load the mower housing should be adjusted so that the front is approximately 1 2 to 1 lower than the rear To check front to back adjustment measure from the bottom edge of the deck to the ground at both front and rear of the deck TO ADJUST MOWER FROM FRONT TO BACK Remove two hair cotter pins from two clevis pins in the tow bar adjustment See Fig 6 Remove t...

Page 16: ...t mower the hitch can be adjusted to a straight position but we recommend using the offset position to eliminate grass being crushed down by the tow vehicle CAUTION SHUT OFF MOWER ENGINE AND REMOVE SPARK PLUG WIRE FROM SPARK PLUG BEFORE MAKING ANY ADJUSTMENTS TO THE MOWER TO ADJUST THE OFFSET HITCH Pull back the pivot latch from the notch of the front quadrant Adjust the hitch tube to the desired ...

Page 17: ...r results will be found if the second mowing is at right angle in travel to the previous mowing Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps allow grass to dry before mowing Always operate mower engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to gi...

Page 18: ...p unit well lubricated See LUBRICATION CHART MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Engine Oil Level Change Engine Oil Inspect Spark Arrester Muffler Inspect Air Screen Check and Clean Air Cleaner Reptace Air Cleaner Cartridge Clean Engine Cylinder Fins Replace Spark Plug Lubricate Spindles 1 SERVICE DATES 1 Change more often wnen operating unoer a heavy load or i...

Page 19: ... PLUG BEFORE MAKING ANY ADJUSTMENTS OR REPAIRS TO THE MOWER CLEANING THE MOWER Water pressure from a garden hose will remove fresh clippings from the underside of the mower Clean mower after each mowing DAILY MAINTENANCE When grinding care should be taken to maintain blade balance and the blade should be checked for proper balance before reinstalling to mower Check and balance blade Use a balancin...

Page 20: ...around Double Pulley and around Idler Pulley Move Clutch Lever to ENGAGED position Move Belt Guides to within 1 16 from V belt and secure in place with bolt Follow CLUTCHING V BELT REMOVAL in reverse to complete reinstalling V belt SPINDLE DRIVE V BELT REMOVAL Disconnect spark plug wire Remove two belt covers from the mower deck Remove two side panels from Engine Mounting Plate Remove clutching V ...

Page 21: ...p and the trunnion of the spring rod If gap is not 5 8 to 7 8 inch and adjustment will be required ADJUSTING CLUTCHING V BELT TENSION TO INCREASE CLUTCHING V BELT TENSION Place Mower Blade Clutch Lever in the DISENGAGED position Loosen the Outer Nut of the Clutch Cable See Fig 12 Tighten the Inner Nut to increase spring tension See Fig 12 LOOSEN TIGHTEN INNER NUT OUTER NUT FIG 12 NOTE For every 1 ...

Page 22: ...and replace with clean engine oil See engine manual CYLINDER Remove spark plug Pour one ounce 29 ml of oil through spark plug hole into cylinder Pull starter handle slowly a few times to distribute oil Replace with new spark plug OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possi...

Page 23: ...RED WIRE BATTERY CHARGE _ RED WIRE BATTERY BLUE WIRE INTERLOCK SWITCH SOLENOIC i_ WHITE WIRE _ 48097 RED WIRE HA24447 BLACK WIRE WIRE TO AFTERFIRE SOLENOID TO ENGINE GROUND ...

Page 24: ...63 FINISH CUT TRAILMOWER MODEL 45 03051 62 21 __ 44 45 40 43 64 63 48 42 1 52 34 36 1 18 22 10 I I I I 54_ 71 52 10 32 10 52 39 64 43 I I I 37 24 47 ...

Page 25: ...d Lock Washer 7 16 Hex Head Bolt 7 16 20 x 1 1 4 Solenoid Self Tapping Screw 1 4 x 1 2 Gas Tank Mounting Housing Rubber Grommet Gasoline Tank Gasoline Tank Cap Self Tapping Screw 1 4 x 7 8 Fuel Line Fuel Filter Fuel Line Clamp Battery Pad Battery Cover Spring Clip Nut Rear Bumper Pipe 3 8 x 2 1 2 Cap 3 8 Left Hand Deck Drive Cover Right Hand Deck Drive Cover Mower Roller Hex Head Bolt 1 2 13 x 7 H...

Page 26: ... 4 Hex Lock Nut 5 16 18 Hex Lock Nut 3 8 16 Clutch Cable Pan Head Screw 10 24 x 1 2 13 19 6 1 9 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 17 39 30 28 27 26 25 11 21 12 736 0722 712 0121 HA23749 HA23750 HA23751 HA23752 HA23760 HA24618 HA9411666 HA23795 HA23796 HA23787 HA23788 46978 43012 48097 48798 43070 43432 HA24447 Med Lock Washer 10 Hex Nut 10 24 Starter Switch Switch Mountin...

Page 27: ... Blade Spindle Pulley Outer Spindles Jackshatt Center Spindle Jackshaft Outer Spindles Spacer Center Spindle Spacer Outer Spindles Housing and Bearing Assembly Blade Adapter Mower Blade Belteville Washer Thrust Washer Blade Spindle Double Pulley Center Spindle Self Tapping Screw 3 8 16 x 1 1 4 Self Tapping Screw 3 8 16 x 2 Idler Tension Rod Spring Clip Clutch Rod Anchor Spacer Flat Washer 3 8 x 7 ...

Page 28: ... Hex Head Bolt 1 2 13 x 2 1 4 Spacer Flat Washer 1 2 x 1 1 4 Hex Lock Nut 1 2 13 Idler Arm Bracket Idler Pulley Flat Washer 3 8 x 7 8 x 083 Hex Lock Nut 3 8 16 Idler Arm Spring Hex Head Bolt 3 8 16 x t 1 4 Hex Head Bolt 3 8 16 x 1 3 4 Standard Hardware Purchase Locally SpeedEPart the 1 e wa_ to p _h_e a _ www speedepart com 28 ...

Page 29: ...Strap Idler Arm Plate Idler Mounting Bracket Interlock Bracket Flat Washer 1 2 x 1 1 4 Hex Head Bolt 3 8 16 x 2 Hex Head Bolt 1 2 13 x 1 1 2 Flat Washer 3 8 x 7 8 x 083 Hex Lock Nut 3 8 16 Hex Lock Nut 1 2 13 Self Tapping Screw 3 8 16 x 1 1 4 Tension Spring Hex Head Bolt 1 4 20 x 1 1 4 Hex Lock Nut 1 4 20 Standard Hardware Purchase Locally 13 L 4 I I 12 J I I SpeedEPartthe to ur h se www speedepar...

Page 30: ... 9 HA446188 10 HA3090 11 HA24424 Brake Assembly Serf Tapping Screw 3 8 16 x 1 1 4 Flat Washer 3 8 Bell Crank Rod Self Tapping Screw 5 16 18 x 1 Bellcrank Assembly Short Brake Rod Long Brake Rod Flat Washer 17 64 x 5 8 x 049 Hair Cotter Pin Clevis Pin Standard Hardware Purchase Locally SpeedEPartthe r e to parts www speedepart com 30 ...

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Page 32: ...SpeedEPart _ _ _ to _ _ _ www speedepart com REPAIR PARTS Agri Fab Inc 303 West Raymond Sullivan IL 61951 217 728 8388 www agri fab com ...