Agrisem MAXIMULCH FIXED 3 Series, User Manual

Page 1: ...63 44158 ANCENIS CEDEX Tel 33 0 2 51 14 14 40 Fax 33 0 2 40 96 32 36 NOTT F 603 F 05 02 15 Return the warranty certificate within 15 days together with a copy of the invoice without these documents the warranty procedure cannot be implemented MAXIMULCH Original Manual ...

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Page 3: ...tial accessory which must remain with the machine at all times and that in the event of resale article 1615 of the Civil Code requires that as such it must be handed over to the new owner You are also reminded that as the manual is essential to the machine all owners must undertake to leave it physically available with the machine for all users to consult Original Manual http bit ly manuels_agrise...

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Page 5: ...5 AGRISEM INTERNATIONAL 535 Rue Pierre Levasseur CS 60263 44158 ANCENIS CEDEX Tel 33 0 2 51 14 14 40 Fax 33 0 2 40 96 32 36 ...

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Page 7: ...urer referred to above certifies that the new equipment described below MAXIMULCH Complies with the provisions of the amended Machinery directive Directive 2006 42 CE and with the applicable national legislation Ancenis 21 May 2013 Michal Guzowski Chief Executive Officer ...

Page 8: ...machine Serial number Year of manufacture Date of first use Accessories Name of the Dealer Address Telephone number AGRISEM INTERNATIONAL 535 Rue Pierre Levasseur CS 60263 44158 ANCENIS CEDEX Tel 33 0 2 51 14 14 40 Fax 33 0 2 40 96 32 36 Email agrisem agrisem com This document should be kept inside this user manual ...

Page 9: ... 24 1 3 1 10 Instructions relating to safety systems with spring assemblies 25 1 3 1 11 Instructions relating to transmission shafts with universal joints 25 1 3 1 12 Instructions relating to loading and transport 25 1 3 1 13 The user s workstation 25 1 3 1 14 Noise data 25 1 3 2 Safety symbols on the machine 26 2 TECHNICAL INSTRUCTIONS 27 2 1 SETTINGS AND USE 27 2 1 1 Technical characteristics 27...

Page 10: ...intenance Maintenance servicing and inspection Transport AGRISEM INTERNATIONAL cannot be held liable for personal injury or damage to equipment and malfunctions resulting from failure to comply with the instructions given by the manufacturer in this manual This user manual is an integral part of the machine and must always be kept with the machine especially in the event of resale AGRISEM INTERNAT...

Page 11: ...parts are also supplied by the Company The warranty is void if any modifications have been made to the machine without the formal agreement of AGRISEM INTERNATIONAL or if parts other than those manufactured by the Company have been fitted e g counterfeit wear parts EXTENT OF THE WARRANTY The warranty is limited to the reimbursement or repair of parts recognised as faulty with regard to their raw m...

Page 12: ...nsport or handling by a carrier It is the recipient s responsibility to lodge the necessary complaints with the carrier The adverse consequences of the machine being immobilised due to a fault or incident on the machine are not covered by the warranty Personal injury to the owner or a third party and the indirect consequences resulting from this are not covered by the warranty Moreover AGRISEM INT...

Page 13: ...send the photocopy of the invoice C Allegedly faulty parts are to be returned by the dealer to the Company s address for an expert inspection together with the copy of the warranty claim form provided for this purpose The dealer must order the faulty part from the spare parts department Any transport costs incurred by the returning of said parts are payable by the sender D The final decision regar...

Page 14: ...written permission of AGRISEM Fitting of spare parts accessories or equipment on the machine which are not genuine or which have not been recommended by AGRISEM Failure to monitor the wear parts on the machine Use of the machine other than for the purposes specified by the manufacturer Non compliant repair and maintenance Catastrophes resulting from the presence of foreign bodies unforeseeable cir...

Page 15: ... machines must not be combined with other machines or instruments without prior written permission from AGRISEM INTERNATIONAL For any combinations the user must also comply with the instructions given by the tractor manufacturer AGRISEM machines must only be used serviced and repaired by competent persons who are familiar with the machine s features and operating procedures These persons must be i...

Page 16: ...fore using the machine for the first time read all of the safety instructions in this user manual carefully and familiarise yourself with the controls The machine must never be entrusted to a person who is not trained to use it Liability and warranty In addition to the other cases mentioned in this manual the manufacturer denies any liability for any injury or damage to equipment resulting from on...

Page 17: ... check the condition of the tools and their fastening elements in accordance with the instructions in this manual No one must be within 50 metres of the machine when it is being folded and unfolded Check that the machine is correctly hitched Always install the pins and locking systems Check that the machine meets personal safety requirements Whenever you use the machine check that the safety and p...

Page 18: ...icient authorised load on the coupling point You will find this information on the data plate or in the vehicle s registration papers and in the tractor user manual The front axle must support at least 20 of the tractor s empty weight at all times Calculation of the real values of the total tractor weight tractor axle load and the load capacity of the tyres and of the minimum ballast required The ...

Page 19: ...llowed before using the machine WARNING A failure to take movement or operating safety measures may result in accidents involving crushing cuts entanglement pinching or impacts Before start up check that the machine and the tractor are able to move and operate in complete safety Never climb onto the machine or stand on it when it is moving Never work in reverse Never allow children to climb on the...

Page 20: ...ed Ensure that the rules of safety and caution dictated by each situation are applied The speed and driving style must always be appropriate to the land roads and tracks Reduce your speed on uneven ground or tight corners On bends take into account the overhang and the inertia of the mounted tool Avoid sudden changes of direction at all times Do not leave the driver s seat until the equipment has ...

Page 21: ...he tractor s front axle must systematically support at least 20 of the tractor s empty weight to guarantee sufficient manoeuvrability Never drive at more than 25km hour when under load Clean off any soil stuck to the machine before going out onto the road After using the public highway ensure that the road is cleaned of any mud left by the tractor and tools The driver owner has sole responsibility...

Page 22: ...Instructions regarding installation The machine may be fitted with electronic components and elements which may be affected by electromagnetic emissions from other devices This type of interference may be a source of danger for people if the following safety instructions are not followed If devices and or electrical components are installed on the machine and connected to the on board electrical c...

Page 23: ...e replaced immediately Check the appearance of the hydraulic hoses to detect any signs of tears or abnormal wear When replacing hydraulic hoses ensure that you only use hoses of the characteristics and quality recommended by the machine s manufacturer Each time the machine is used the hydraulic quick connectors end fittings must be cleaned and the protective caps must be fitted afterwards Replace ...

Page 24: ...otating no one must be within 50 metres of the machine This means that no one must put their fingers into the distribution grooves unless the transmission system is completely stopped When changing the transmission gear ratios ensure that the gearing and chain are handled with the greatest care to avoid any injury No one must be within 50 metres of the machine Avoid putting yourself in danger when...

Page 25: ... deliveries of more than three tonnes loading chocking and securing on the one hand and unloading on the other hand are the responsibility of the contracting party or the recipient respectively The responsibility for any equipment damage that occurs during these operations lies with the person carrying them out Unless there is a specific transport agreement and for deliveries of more than 3 tonnes...

Page 26: ...circumstances while the tractor engine is running and the universal joint shaft hydraulic circuit or electronic system is operating ETIQ 504 Keep a safe distance from the rear of the tractor during manoeuvres Risk of serious injury Warning never exceed a maximum air pressure of 60 mbar as this may damage the turbine ETIQ 908 Read the maintenance book and safety instructions before starting up the ...

Page 27: ...es 3 FIXED Fixed models Working width 3 00 3 50 4 00 in metres Tractor power 88 kW 107 kW 125 kW minimum 120 hp 145 hp 170 hp Tractor power 118 kW 143 kW 162 kW maximum 160 hp 195 hp 220 hp Weight variable 2 542 kg 2 903 kg 3 284 kg depending on the equipment Hitch type Category 3 hitch MAXIMULCH Series 3 FOLDING Folding versions Working width 4 50 6 00 in metres Tractor power 130 kW 184 kW minimu...

Page 28: ...ree point hitch are adjusted to the same dimensions The tractor tyres are inflated to the same pressure The tractor is suitable for the tool to be hitched and is weighted appropriately The tractor connections are suited to the tool to be hitched When hitching do not exceed The tractor s total authorised weight The permissible load capacities of the tyres mounted on the tractor The tractor s author...

Page 29: ...ything is correctly connected and locked and that no there are no foreign bodies on the machine Point of convergence The point of convergence can be adjusted to improve the tractor s traction stability and grip This also affects the tractor s lifting capacity On a tractor with 2 drive wheels the point of convergence must be near to the centre of the tractor On a tractor with 4 drive wheels the poi...

Page 30: ...chine is unhitched on stable ground 2 Unlock the machine before unfolding it 3 Unfold the machine if it folds 4 Lower the machine with the drawbar and the trailed or semi mounted kit 5 Disconnect the hydraulic hoses if the machine is fitted with them If you are using a towing hook disconnect the hydraulic hoses last to be able to adjust the height of the drawbar 6 Disconnect the plug for the light...

Page 31: ...aulic locking hoses by pressurising them or remove the mechanical locking kit depending on the model Actuate the hydraulic unfolding hoses by pressurising them until the extensions arrive at the mechanical stop The hoses must be operated with care Some MAXIMULCH series 3 machines have hydraulic unfolding and folding To do this the following procedure must be followed c Folding the roller 1 Fold th...

Page 32: ...tistop upper stop pins in a higher position e g if the pins are in position 4 the pin must be put in position 5 Changing the roller s position to decrease the working depth 1 Raise the machine into Transport position to release the roller arms pressure on the multistop upper stop pins 2 Place the multistop upper stop pins in a lower position e g if the pins are in position 5 the pin must be put in...

Page 33: ...to 2 The MAXIMULCH can be used without the blades by simply removing the blades To remove the blades follow the procedure described above lowering the blades as far as possible so that they come out of their rack and pinion housings Turn off the tractor s engine and put on the handbrake before performing any work on the MAXIMULCH Check that the tool is correctly hitched and is perfectly horizontal...

Page 34: ...1 5 Starting up the TRAILED MAXIMULCH To adjust the working depth on a folding MAXIMULCH there are two main adjustments 1st adjustment CHANGING THE ROLLER S POSITION Changing the roller s position to increase the working depth 1 Raise the machine into Transport position to release the roller arms pressure on the multistop upper stop pins 2 Place the multistop upper stop pins in a higher position e...

Page 35: ...djustment CHANGING THE NUMBER OF SHIMS ON THE CYLINDER The working depth of the MAXIMULCH can also be adjusted using the shims on the drawbar cylinder This involves adding more or fewer shims By increasing the number of shims you reduce the working depth By decreasing the number of shims you increase the working depth In the case of a drawbar with a ball hitch and push bar the adjustment is done b...

Page 36: ... MAXIMULCH blades As well as hydraulic adjustment the folding MAXIMULCH also has 2 further adjustments on the blade holder where the spring safety is attached This adjustment is also available on bolt safety versions The MAXIMULCH can be used without the blades by simply folding the blades forward To fold the blades forward just remove the safety bolt from each of the blades and attach it to the c...

Page 37: ...ition 3 Retighten the screws and the lock nuts Adjusting the RH side deflector The right hand side deflector is designed to limit the spraying of soil from the second row of disks The deflector must not be in contact with the ground during use This requires some adjustments Clearance adjustment The space between the last disk and the deflector may be adjusted see figure 2 Vertical adjustment The s...

Page 38: ...sted using the shims on the drawbar cylinder and the roller cylinder This involves adding more or fewer shims By increasing the number of shims you reduce the working depth By decreasing the number of shims you increase the working depth Shims on the drawbar cylinder Shims on the roller cylinders ...

Page 39: ...unt of plant residue and the wear of the disks The working depth of the front disks is adjusted using the shims on the cylinder The working depth of the levelling disks is adjusted using the shims on the cylinder A shim holder is available for unused shims Adjustment must be the same across the whole tool width The machine must work horizontally in relation to the ground and be true ...

Page 40: ...re necessary consult your tractor s user manual to familiarise yourself with the tractor hitch safety and adjustment instructions for optimum use of the equipment 7 Proper use of the tool ensures optimum safe crop planting If the soil s quality deteriorates and the required result is not achieved AGRISEM INTERNATIONAL cannot be held liable under any circumstances It is up to the user to decide on ...

Page 41: ...nits screwed connectors and bearings are not watertight to VERY high pressure cleaning 2 2 1 Servicing frequency The servicing frequency is determined by various factors Different usage conditions the weather driving and working speeds dust and the type of soil etc affect the frequency and the lubrication and maintenance products used also determine the time until the next servicing work is requir...

Page 42: ...against rust Only spray with oils that are easily biodegradable e g rape oil Unload the wheels Protect the hydraulic cylinder piston rods against corrosion Do not spray plastic and rubber parts with oil or an anti corrosion agent or these parts may become fragile and break 2 2 3 Lubrication Lubricating the machine The machine must be lubricated regularly and after each pressure wash This keeps the...

Page 43: ...plug a leak in the hydraulic hoses with your hand or fingers Liquid leaking under high pressure hydraulic oil can penetrate the skin and cause serious injury In the event of an injury caused by hydraulic oil consult a doctor immediately Risk of infection When connecting hydraulic hoses to the tractor s hydraulic circuit ensure that the hydraulic circuits on the tractor and machine are not under pr...

Page 44: ...information is vital the date of manufacture of the hydraulic hose marked on the end fitting to which you must add 6 years If the date of manufacture indicated on the connector is 2004 the usage period will end in February 2010 See the Marking of hydraulic hoses section for further information Fitting and removing hydraulic hoses When fitting and removing hydraulic hoses the following instructions...

Page 45: ...d amperage are correct 5 Refit the protective glass and screw on 3 3 6 Wear part with carbide plates Wear parts with carbide plates are designed for working in fields without stones Using them on stony ground may lead to the premature wearing of these parts and possible breaking It is up to the user to decide on and take full responsibility for the risks linked to the use of wear parts fitted with...

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