ahlmann AF 100 Operating Instructions Manual Download

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6.1

11.2 11.1 10.3

11.1

7,4

7.1/7.2/7.3

3.1/3.2/3.3/3.4/4.1/10.1/10.2

5.1 5.2

4.2

5.1 5.2

2.1/2.2/2.3/2.4/2.5/2.6/4.1

1.1/1.2/1.3

11.1

9.1

Item Designation

Specification

Viscosity

Filling amount

Motor oil

MIL-L-2104 C = API-CD

acc. to manufacturer

ca. 10 l with oil filter

2.2

Transmission oil

MIL-L-2105 D = API-GL5-6

SAE 85 W 90

ca. 4.5 l

2.4

Transmission oil

MIL-L-2105 D = API-GL5-6

SAE 85 W 90

ca. 2x 0.5 l

2.6

Transmission oil

MIL-L-2105 D = API-GL5-6

SAE 85 W 90

ca. 0.5 l (20 km/h)
ca. 3.0 l (30 km/h)

3.2

Transmission oil

MIL-L-2105 D = API-GL5-6-LS SAE 85 W 90-LS

ca. 3.0 l

with LS additive

3.4

Transmission oil

MIL-L-2105 D = API-GL5-6

SAE 85 W 90

ca. 2x 0.5 l

7.3

Hydraulic oil (4)

DIN 51524, HVLP 46

ISO VG 46, VI > 180

ca. 120 l

Grease

DIN 51825 - KPF 1/2 N-20

as required

Distilled water

as required

Mineral oil

DIN 51524, HVLP 46

ISO VG 46, VI > 180

as required

500

1500

Item

Every x operating hours

max. permitted intervals or
shorter (depending on use)

Maintenance points

Engine

1.1

Maintenance according to manufacturer's regulations

1.2

Dry air filter system
Activate dust removal valve
Check maintenance display

1.3

Replace filter element if maintenance display is red

Rear axle with axle power shift gear or gear shift

2.1

Check oil level in axle gear (control screw)

2.2

Change oil in axle gear

2.3

Check oil level in planetary gear (control screw)

2.4

Change oil in planetary gear

2.5

Check oil level in power shift gear (control screw)

2.6

Change oil in power shift gear

Front axle

3.1

Check oil level in axle gear (control screw)

3.2

Change oil in axle gear

3.3

Check oil level in planetary gear (control screw)

3.4

Change oil in planetary gear

Axles / cardan shaft(s)

4.1

Check fastening of axles (385Nm)

4.2

Check fastening of cardan shaft(s) (32 Nm)

Wheels and tyres

5.1

Check air pressure

5.2

Check fastening of wheel nuts (385 Nm)

Ball bearing slewing ring (swivel loader only)

6.1

Check fastening (300 Nm)

Hydraulic system

7.1

Replace filter inserts, observe electric control lamp

7.2

Oil level check (view glass)

7.3

Oil change

7.4

Check and clean hydraulic oil cooler

Lubrication points (indicated in red)

Battery

9.1

Visual check

Brake system

10.1 Service and parking brake: Take function and visual check before starting work
10.2 Service brake: check brake lining, adjust if necessary
10.3 Service brake: visually check compensation tank
10.3 Parking brake: check and adjust if required

Lighting system / fresh air filter

11.1 Take function test before starting work
11.2 Check fresh air filter

Lubrication points (indicated in red)

1. Lubricate bolts every 10 operating hours with

grease acc. to DIN 51825 - KPF 1/2 N-20.

2. Lubricate glide points as required and always

after cleaning, using grease acc. to DIN 51825 -

KPF 1/2 N-20.

Oil lubrication points

3. Lubricate joints and toggle levers every 50

operating hours wih engine oil MIL-L-2104 C.

Optional features: Biodegradable hydraulic oil

4. Ester-based synthetic hydraulic oil. Viscosity

class ISO VG 46 VI > 180

CAUTION

Use only mineral oil for the

service brake!

Key to symbols

First oil change / first filter replacement
first check; eliminate any determined problems
Check; eliminate any determined problems
Change
The markings, filling and check plugs
are binding
Refer to operating instructions

Caution

When carrying out maintenance work, heed
the accident prevention regulations!

4102177A

8.4

Maintenance Plan

8-21

S05D/S06D