Aim AIVE, Basic Manual

Page 1: ...2021 10 28 REV2 0 Flexible parts feeder system AIM company l www aim fa com 1 AIM company l www aim fa com Basic manual 28th OCT 2021 Rev2 0 ...

Page 2: ...ducing and using AIVE 2 AIVE appearance and installation 2 1 Dimension of AIVE 2 2 Part names and Specifications 2 3 AIVE installation mechanism 2 4 AIVE installation power supply 2 5 Interface panel 3 Control of AIVE 3 1 Principle of operation 3 2 Status LED 3 3 AIVE PC program 3 4 Manual control 3 5 Digital IO 3 6 Ethernet control 3 7 IP change Contents ...

Page 3: ... 28 REV2 0 Flexible parts feeder system AIM company l www aim fa com 3 Chepter1 1 Introduction AIM company l www aim fa com 1 1 Copyright and History 1 2 Introduction 1 3 Safety 1 4 Introducing and using AIVE ...

Page 4: ...ly AIM is not responsible for any errors or omissions in this document Requests for corrections to user errors are always welcome AIM Co Ltd respects the opinions of our customers and will refer to them when preparing documents in the future Please send a comment by email below sales aim fa com 2019 AIM reserves all rights to this document AIVE is manufactured in South Korea and is a registered tr...

Page 5: ...m Flexible feeder Vision system Industrial robot 1 2 Introduction System configuration between robot and vision system Turn it over Spread Wide range and Accurate vibration Turn it over and spread the product with accurate vibration Stroke Frequency Time Optimized control with Data Vibration control in units of 0 1mm and 1Hz Three intuitive data controls Convenience such as manual operation and PC...

Page 6: ...ws the company s or organization s internal procedures in case of an emergency In case of fire CO2 is used to extinguish the fire 1 3 Safety Safety function Motor temperature sensor It is set at 36 and when it exceeds this an alarm code is displayed and the power to the motor is cut off Peak limitation Forced stop when the motor maximum current time setting time exceeds 4000mA 1Sec Motor stuck _te...

Page 7: ...ents using a visionary industrial robot system The parts come in a variety of shapes and can be made from a variety of materials Contact AIM Engineering for slippery fragile or precision parts AIVE feeders are not suitable for handling liquid products or flexible materials 1 4 Introducing and using AIVE Most of the AIVE components are located inside the body The top of the unit has an exposed vibr...

Page 8: ...m AIM company l www aim fa com 8 Chepter2 AIVE appearance and installation AIM company l www aim fa com 2 1 Dimension of AIVE 2 2 Part names and Specifications 2 3 AIVE installation mechanism 2 4 AIVE installation power supply 2 5 Interface panel ...

Page 9: ...2021 10 28 REV2 0 Flexible parts feeder system AIM company l www aim fa com 9 2 1 Dimension of AIVE AIVE2 1 ...

Page 10: ...2021 10 28 REV2 0 Flexible parts feeder system AIM company l www aim fa com 10 AIVE3 0 ...

Page 11: ... Convenience Manual button PC program USB Ethernet Option Calibration sheet Flatform disk Manual operation It can only be used with the power supply Statement LED 2Montion control Back light on off Motor on Home Error reset PC program Vibration setting Test mode High adjustment Specification by model AIVE2 0 AIVE3 0 Typical parts size 0 5 30mm 5 40mm Payload Total 600g Basket 400g Parts 200g Vibra...

Page 12: ...ible parts feeder system AIM company l www aim fa com 12 2 3 AIVE installation mechanism 7 5mm Home 218 5mm 15mm Hopper Max 216mm Hopper Bolt hole The part without bolt holes is in the direction of the hopper 4 M6 Count bore ...

Page 13: ...entioned in the following table Note Be sure to select a 24VDC power supply that meets the specifications in the table above Using low power devices can cause system problems and prevent equipment from working properly Use an under feeder Refer to the following table for recommended power supplies Power supply Power Specifications Power cable Connector PRC05 P2F 3M A DC24V B N0 Power 24VDC 10 5 2A...

Page 14: ...PC program 4 Ethernet interface Supports universal communication with PC robot and vision Parameter setting with AIVE PC program 1 Power switch 2 Power supply input DC24V 2A 1 2 3 4 5 7 6 8 9 5 Input 6 Output input 1 A1 2 A2 3 A3 4 STROBE 5 SPARE 6 GND 2 5 Interface panel Output 1 Fault 2 Ready 3 Busy 4 Spare 5 Spare 6 GND ...

Page 15: ...15 7 Communication control method selection Ethernet USB 1 2 3 4 5 7 6 8 9 8 Status IO Display the current status Ethernet Manual Servo on Ready Run Fault Manual on 9 Manual button Manual operation such as Digital IO Servo on Home Func 1 Func 2 Fault reset Manual on Back light ...

Page 16: ...s feeder system AIM company l www aim fa com 16 Chepter3 Control of AIVE AIM company l www aim fa com 3 1 Principle of operation 3 2 Status LED 3 3 AIVE PC program 3 4 Manual control 3 5 Digital IO 3 6 Ethernet control 3 7 IP change ...

Page 17: ...ons It can be used up to 90Hz 1 Motor on Servo on Activate the feeder s internal motor and encoder A precision encoder has a resolution of 1 micrometer AIVE provides fast vertical reciprocation while controlling precise positioning It provides smooth and precise vibration by reciprocating with acceleration deceleration at a certain position 4 Time Duration This is the period during which vibration...

Page 18: ... Ethernet is connected Manual Lights when Manual mode is activated Servo on Lights when the motor is on Ready The motor is on the home is running and the encoder is ready to be activated Run AIVE is in the vibrating state Back light The backlight is on Fault Indicates an error condition 3 2 Status LED ...

Page 19: ...ompany l www aim fa com 19 3 3 AIVE PC program AIVE program installation The program is AIVE msi and the installation wizard allows the user to easily install the AIVE program Run AIVE The AIVE executable file is as follows AIVE Pc program user interface ...

Page 20: ... Composition of the AIVE screen 1 Status Messages Window Displays the status of various AIVEs and expresses messages Check operation Check communication and connection status readiness check Preparatory measures 3 Communication connection 2 Vibration setting 4 Height adjustment 5 Test mode 6 ...

Page 21: ...4 1 connect type Users can select the connection type as shown below 2 IP Address Enter the IP address of your AIVE 192 168 0 30 This is the initial setting address 3 Port Enter the communication port of AIVE 1470 This is the initial setting port 4 CONNECT You can connect or disconnect AIVE You can check the connection status in the status window 2 ...

Page 22: ...tion is established the button becomes active Active window Inactive window 1 MOTOR You can turn the motor on and off 3 Motor on Motor off 2 HOME Activate the encoder via the HOME button in the AIVE top basket After normal operation it can run vibrating motion Preparatory measures 3 BACK LIGHT The lighting function has been updated 4 Back light on Back light off ...

Page 23: ...Stroke and Duration After the user sets each motion appropriately press the PLAY button to execute it and then press the SAVE button to save it Each motion can be operated by Digital IO or Manual button It can also be used as a function control in a TCP IP environment Settable range Stroke 0 1 3 Duration 0 1 9 9 Frequency 20 90 4 Motion settings ...

Page 24: ...g to part height 7 5mm Home 7 5 7 5 If the height of the product to be manufactured changes it may be necessary to focus the camera and calibrate it with a robot Adjust the height of the feeder to keep the height of the camera and product surface constant The motion is each vibration motion Motion command done offset command ...

Page 25: ...lay0 5s Delay 1s 2 Users can set the order by dragging and dropping as desired 3 Set the number of repetitions 4 test run 1 2 3 4 It changes color during operation With the set vibration you can test whether the spread and vibration of the product are appropriate Iterative testing allows you to quickly find the right value ...

Page 26: ...O and same 1 Manual on Activate manual mode 2 Serve on The motor turns on 3 Home Activate the encoder s location information 3 Func 1 Func 2 It operates using two specified parameters It works the same as Digital IO The parameters are available through the AIVE pc program 4 Fault relase Clear the error If there is no feedback from Serve On Home or Connect or the motor is not running 5 Back light T...

Page 27: ... 5 Digital IO AIVE responds to parameters in advance The sequence of actions is as follows The return value is a value that ends with a digital output Input 1 A1 2 A2 3 A3 4 STROBE 5 GND 6 spare Output 1 FAULT 2 READY 3 BUSY 4 GND 5 SPARE 6 spare Wiring installation example Pin map ...

Page 28: ...8 Function DI1 A1 DI2 A2 DI3 A3 Reset 0 0 0 Action 1 1 0 0 Action 2 0 1 0 Home 1 1 0 Light On 0 0 1 Light Off 1 0 1 SERVO ON 0 1 1 SEREVO OFF 1 1 1 x x x DI4 A4 Strobe Input signal and action execution Output signal Output 1 FAULT Low 24 V 0V 2 READY 3 BUSY 4 GND 5 SPARE 6 spare ...

Page 29: ...2021 10 28 REV2 0 Flexible parts feeder system AIM company l www aim fa com 29 PLC configuration example ...

Page 30: ...2021 10 28 REV2 0 Flexible parts feeder system AIM company l www aim fa com 30 ...

Page 31: ...o on C1 Home C3 Travel distance P110 Travel 1mm Frequency Duration P225 10 25Hz 1Sec Run Function play F1 Run Universal setting Program example Note Upon completion of each operation a return value equivalent to the command is provided AIVE provides various functions over Ethernet Communication procedure ...

Page 32: ...m Cycle operating time P2 NN NN Frequency NN Hz Time 0 9 9sec Home Offset Settings M NN Home offset NN mm Lamp On L 1 Back light LED On Lamp Off L 0 Back light LED Off Check status S Motor Driver status check Ethernet LED on Off E N 1 On 0 Off USB LED on Off USB N 1 On 0 Off Fault LED on Off T N 1 On 0 Off Function play F N 1 Function 1 2 Func2 Function read R N Func read_1 Funcread_2 Zero positio...

Page 33: ...port 208 Input 208 data Waiting for receive data on port 208 Print 208 C3 home Send home location move command to port 208 Input 208 data listening for data on port 208 Wait 0 05 Print 208 P1025 distance traveled Send AIVE travel distance 2 5mm setting to port 208 Input 208 data Waiting for receive data on port 208 Wait 0 05 Print 208 P220 10 start Send a 20Hz 1 second vibration command to port 20...

Page 34: ... by AIM and dragging the program to the desktop ezManager Icon IP settings 1 Connect the LAN cable to the AVE and turn it on 2 Click the Search All button 3 The IP address of the current AIVE is displayed in the product IP address in the Network entry 4 In Product IP Address enter the IP address you want to change 5 Click the Save button below 6 Check if the IP address has changed after rescan ...

Page 35: ... AIM company l www aim fa com 35 The picture above is a screenshot when Abe was found Set the serial port as above AIVE Default IP 192 168 0 30 Port 1470 Serial Port Settings 1 RS 232 2 9600 3 TCP Server 4 1 5 0D 00 00 00 Communication Preferences ...