Aimco AM-45, Instruction Manual

Page 1: ...AM 45 AM 65 Digital Management System for Screw Fastening PO Box 16460 Portland OR 97292 0460 1 800 852 1368 503 254 6600 www aimco global com Instruction Manual ...

Page 2: ...njury Save all warnings and instructions for future reference Work Area Safety Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gasses or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractio...

Page 3: ... while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Prevent unintentional starting Ensure the switch is in the off position before connecting to a power source or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools t...

Page 4: ...he screwdriver and the AM Controller is aligned properly with the guide slot before inserting this may require force Twist to fix the connection This will reduce the occurrence of cord breakage due to drag Do not suddenly switch between forward and reverse when the electric screwdriver is in operation We recommend that you use 80 or less of the rated maximum torque to avoid inaccurate clutch escap...

Page 5: ...ools 30 days DC Electric tools 90 days EXCLUSION FROM WARRANTY This warranty is valid only on products purchased from AIMCO or through its authorized distributors or agents AIMCO shall have no obligation pursuant to the AIMCO Warranty with respect to any tools or accessories which in AIMCO s sole judgment have been altered damaged misused abused badly worn lost or improperly maintained This Warran...

Page 6: ...E FOR COSTS OF PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER IN NO EVENT SHALL AIMCO BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFIT WHETHER OR NOT AIMCO HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS HOWEVER CAUSED WHETHER FOR BREACH OR REPUDIATION OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHERWISE THIS EXCLUSION ALSO INCLUDES A...

Page 7: ...idling Prevents the possibility of missing screws during the fastening operation LCD monitor shows clear counting information Green color on the monitor indicates OK fastening and Red color indicates NG fastening AM Controllers can connect to peripheral equipment with standard input output signals ...

Page 8: ...t Mode Dry contact no voltage contact signal Input Voltage VAC 100 240V 50 60Hz VDC Output Voltage VDC 25 35V 20 30V Output Voltage Setting Stepless control Output Pin 5P Internal signal output Switch signal shut off signal work piece complete signal OK fastening signal NG fastening signal External signal input Switch signal No of screwdrivers per controller 1 pc Power W 70W 75W Applicable Model A...

Page 9: ...crew on the side of the power supply with the small screwdriver standard accessory Turn clockwise 0 10 to increase the speed Turn counter clockwise 10 0 to lower the speed AM Controller Panel Keys Switch to Setting Page Return to Operation Page LCD On Off Selection Selection Enter Screen Lock ...

Page 10: ...ge the two stage switch on the top of the AM Controller by hand On mode the power supply will be switched on Off mode the power supply will be switched off Two Stage Switch Top of the AM Controller AC input socket C13 specification Indicator Light Light Color Description Green Light After switch on the light flashes orange three times then turns to green No Light No DC voltage output Flashing Gree...

Page 11: ...voltage A1 A2 Shut off signal output When the electric screwdriver has reached its set torque and stopped DC voltage will be exported Shut off and switch on signal output voltage will be changed with the speed button AM 45 DC 25 35V AM 65 DC 20 30V Brake signal output voltage and corresponded screwing manager models AM 45 DC 35V AM 65 DC 30V ...

Page 12: ... External Controller Connect between AM 45 AM 65 controller and the automation equipment via PCB Connect A1 to K5 and connect H2 to H1 You can use the external controller to control the AM Controller This is for automation ONLY ...

Page 13: ...erminal Block for External Control ONLY JP B Pin and corresponding output mode Under the mode WORK I P B5 and B6 should be conductive in order to operate Both the AM Controller and the external controller can be monitored by the operator at the same time The signal of the sensor used in the production line can be delivered to the AM Controller When B5 and B6 are connected the AM Controller can wor...

Page 14: ... for Assembly of the AM Controller and Balancer Screw holes at the bottom of the AM Controller allow it to be mounted on an SB series balancer optional accessory and a fixed board Please follow the instruction below ...

Page 15: ... the language Screen 1 Number of OK NG Tightenings Screen 1 shows the numbers of OK or NG screw tightening for each unit during the operation Press to switch to screen 2 Screen 2 Preset Fastening Time Screen 2 shows the preset standard time of each screw fastening task the tolerance and the actual screw fastening time ITEM 1 indicates the item you use during the operation Press to return to screen...

Page 16: ...n AM controller language selection Press to choose ENGLISH or CHINESE Press key to confirm and return to screen 1 Setting Mode Entering the Parameters of your Project Once you ve entered Setting Mode you can set sampling time data memory and save or recall your preferred item Step 7 From screen 1 press to enter setting mode on screen 5 Step 8 Enter password Screen 5 Enter Password to Access Settin...

Page 17: ...e cleared the counting records simply press from screen 7 to switch to screen 8 Screen 7 Clear Previous Counts Clear all counting records of the chosen item OK NG PASS and reset Press key to delete This will return you to screen 6 Press key to keep records and return to screen 6 Selecting either of these two options will return you to screen 6 In order to proceed to the next step from screen 6 pre...

Page 18: ...firm that the fastening time is valid Press key if the fastening time is invalid This will automatically take you to the next sample Continue fastening until all the preset sample screws you entered on screen 9 are fastened When you finish recording all the sample fastening times it will switch to the next screen automatically Step 14 Set the values according to your preference on screens 11 17 Sc...

Page 19: ...h task from 0 1 99 9 seconds The alarm will go off when the fastening task is not completed within the preset time Press to increase Press to decrease Press to confirm and switch to the next screen Screen 16 Set Number of Completed Sets If you chose on screen 14 the alarm will sound when the total number of completed sets reaches the preset amount Max 60 000 sets Press key to increase Press key to...

Page 20: ...ou want to set the next item press on screen 6 to select the item and repeat steps 7 16 Step 18 Once you are finished press to return to screen 1 Press to see count work screen 2 Step 19 Using WORK I P function 19 1 Connect to the production line You can monitor your production line by connecting B5 B6 of the JP B socket to the external controller Once B5 B6 are connected to the workstation the po...

Page 21: ... in screen 18 for your reference 19 2 Independent Work Station The AM Controller can be used as an independent workstation by connecting B5 and B6 to each other Step 20 You can now start using the screwdriver after completing all the settings for your project ...

Page 22: ...use of the electric screwdriver during standby time 2 As outlined in Operation Steps 5 6 pressing for 3 4 seconds will take you directly to the MEMO CLEAR screen 3 Press to delete Press to save Either of these options will return you to screen 1 Language Selection From screen 1 press for 3 4 seconds until the Language screen displays Press to choose either ENGLISH or CHINESE Press to confirm and s...

Page 23: ...ned units reaches the set amount LCD lights Blue light Operation screen Green light OK screw fastening Red light NG screw fastening White light Setting screen Yellow light Screen lock Purple light for 1 2 seconds and then green light Numbers of completed units reaches the set amount Purple light The task is not completed within the preset CYCLE TIME Screen Errors If you notice any screen error or ...

Page 24: ...otential Check whether the connection wire plug of 5P 5P is broken If it is broken replace it with a new connection wire or new plug This problem usually occurs at the plug that connects to the screwdriver Screwdriver keeps rotating except reverse rotating or screwdriver does not shut off automatically when the preset torque is reached and clutch is released The AM Controller is designed with an e...

Page 25: ...25 Assembly Drawing ...

Page 26: ...2938 MP PCB Sub Ass y Set 1 3b 2A2917 LP LED PCB Sub Ass y Set 1 3c 6G1001 Plastic Plug 5P 1 3d 2S2038 1 On Off Switch 1 3e 2G4010 AC Inlet 1 Common Parts 4a 6V1064 Screen for no start 1 4b 6V1063 Push Button for soft start 1 5 6R3016 Adjustment Button 1 6 6R3017 Plastic Screwdriver 1 7 8T2090 Screw M3 x L16 4 8 6B3020 Foot 6 5 x 3 0 4 9 Differs Safety Label 1 10 8T2663 Screw M2 5 x L6 1 11 2A7091...

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Page 28: ...one 01 614 380 1010 Phone 0086 21 34319246 Fax 01 614 380 1019 Fax 0086 21 34319245 AIMCO EUROPE AIMCO SOUTH KOREA C Rio Gallo 431 urb Montelar B 1213 167 Songpa Daero 19174 Galápagos Guadalajara Songpa Gu Seoul 05800 Spain South Korea Phone 34 673 34 99 25 Phone 0082 2 2054 8930 Cell 0082 10 9804 8905 AIMCO SOUTH AMERICA Carrera 29A 7B 91 Origami Building Int604 LIT MAN786 Rev 02 2018 Medellin Co...