Aimco BP-T40, Instruction Manual

Page 1: ...1 BP T Series Battery Oil Pulse Tools PO Box 16460 Portland OR 97292 0460 1 800 852 1368 503 254 6600 www aimco global com Instruction Manual ...

Page 2: ...eavy personal injury Use the tool properly to avoid accidents WARNING Improper operation could result in a hazardous situation and personal injury and or property damage Always follow instructions For Safe Operation Basic design of this tool is a lithium ion battery powered motor rotating a pulse unit which converts the rotation into repeated hydraulic pulsing for tightening or loosening the faste...

Page 3: ...atching fire Use the charger with the specified rated power supply Do not plug the charger into direct current generators or an external transformer This can cause abnormal heat resulting in damage or injury Do not charge the battery below 0 C 32 F or above 40 C 104 F Use charger and recharge batteries in a well ventilated area Do not cover the charger with any fabric or enclosure Unplug charger w...

Page 4: ...an result in blindness If battery fluid gets in your eyes do not rub with your hands Wash your eyes with clean water and have your eyes examined and medically treated by an eye doctor immediately Battery fluid can cause inflammation or injury if it contacts skin Wash off battery fluid with clean water and see a doctor Keep fluid leaking battery pack away from fire after withdrawal of use and immed...

Page 5: ...nced position Keep clothing and body parts away from rotating parts Do not wear loose fitting clothes or dangling jewelry when tool is in use Keep long hair away from tool during operation Hold BP T securely during operation to enable a quick response in the event of unexpected behavior Unless otherwise required do not rev the tool Do not carry BP T with your finger on trigger to avoid accidental ...

Page 6: ...rkplace 9 Store tool and charger properly when not in use Keep the tool and charger in a dry locked safe place out of the reach of children 10 Make sure tool is free of oil and debris Foreign matter can cause accidents due to dropping or can cause the tool to overheat or catch fire 11 Do not strain to use BP T Operate BP T at the right speed corresponding to tool s capacity for safe and effective ...

Page 7: ...o not disassemble repair or modify tool or charger Fire or personal injury is possible Modification of tool or charger destroys conformity with corresponding safety standards Send battery pack and charger together for repair if charger overheats 17 Make sure this manual stays with tool and charger when lent to others Read this handbook carefully before operation Misuse results in accidents and per...

Page 8: ... tools 30 days DC Electric tools 90 days EXCLUSION FROM WARRANTY This warranty is valid only on products purchased from AIMCO or thru its authorized distributors or agents AIMCO shall have no obligation pursuant to the AIMCO Warranty with respect to any tools or accessories which in AIMCO s sole judgment have been altered damaged misused abused badly worn lost or improperly maintained This Warrant...

Page 9: ...E FOR COSTS OF PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER IN NO EVENT SHALL AIMCO BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFIT WHETHER OR NOT AIMCO HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS HOWEVER CAUSED WHETHER FOR BREACH OR REPUDIATION OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHERWISE THIS EXCLUSION ALSO INCLUDES A...

Page 10: ... nominal size mm Approx Torque Range Nm Weight with battery pack kg Approx Overall Length mm Sq Dr Hex size mm BP T40 10 8 V 3 300 M5 4 5 8 1 4 197 9 5 SQ BP T40D 200 6 35 Hex BP T50 3 900 M6 M8 7 15 197 9 5 SQ BP T50D 6 5 13 200 6 35 Hex BP T60 14 4 4 800 M8 13 26 1 6 202 9 5 SQ BP T60D 205 6 35 Hex Torque range for reference only Allen key for torque adjustment Trigger Reverse lever Battery Pack...

Page 11: ...ger and the brake will stop the rotation 3 Fasten Keep trigger pressed until BP T automatically stops Fastening torque will not reach preset torque NOK if you release trigger prior to automatic shut off Do not cover exhaust hole Doing so will restrict tool ventilation and can elevate exhaust temperature to a dangerous level Trigger Reverse lever Shut off information LED Exhaust hole Keep squeezing...

Page 12: ...ut job progression 4 Adjust torque only when tool is operating in forward CW rotation Release finger from trigger and remove battery from tool before adjustment Insert an allen key through the front casing and firmly into the hexagonal relief valve hole Adjust relief valve according to the torque ranges listed in the following table Torque Range Model Relief valve position Full relaxed to left ful...

Page 13: ... Refer to the following instructions regarding heat protection Heat protection When the tool gets hot the LED lights red and the tool stops rotation Avoid use for at least 30 minutes Once the tool has cooled to room temperature and the LED is off it is safe to restart operation Work interval guideline Following the fastening conditions shown in the table on the previous page a BP T50 BP T60 will b...

Page 14: ...rom green to orange LED battery level indicator colors LED color Battery level RED light appears immediately after stalling then goes out Less than 5 ORANGE 6 10 GREEN 11 100 RED Battery error WARNING When LED lights RED BP T will stop fastening even before reaching the preset target torque Replace the depleted battery with a fully charged one Charge a brand new battery completely before first use...

Page 15: ... BP T anvil and fastener Ensure that fit of the tool anvil to the driving socket and the socket engagement to the fastener are tightly toleranced Poor fit of the tool anvil to the socket and or poor fit of the socket to the fastener will result in inaccurate torque delivery to the tightened joint 3 Trigger Keep trigger fully squeezed until the tool automatically shuts off Early release of the trig...

Page 16: ...wing Lithium ion battery packs Specifications Tool Battery Voltage Capacity Charging time Weight BP T40 BP T50 EYFB32 PANASONIC DC 10 8 V 2 0 Ah Approx 40 minutes Approx 0 29 kg BP T60 EYFB41 PANASONIC DC 14 4 V 2 0 Ah Approx 40 minutes Approx 0 35 kg ...

Page 17: ...pack cover to battery s terminals to protect it from dust Battery Charger BP T batteries are charged with the Panasonic slide loading type Lithium Ion battery charger model EY0L82B Input voltage 120 VAC Battery Capacity 3 0 4 2 Ah Weight 2 0 lb 0 93 kg Dimensions 9 3 D x 7 1 W x 3 6 H Use dedicated power plug only Strictly follow the above rated power source when using the charger Download charger...

Page 18: ...ge discharge cycles It is time to replace the battery pack with a new one when the length of charge life decreases to half despite an initial full charge Battery pack storage Store lithium ion battery packs without charge after use Remove any foreign matter from terminals Cover battery using pack cover which helps avoid short circuits and protects terminals from debris Do not store batteries in a ...

Page 19: ...ormal condition inherent to the tool design Anvil stops rotating at slow speed Motor heat protection has been activated Release trigger Fully depress trigger and tool will not start even if the anvil is fixed again Torque delivered is lower than preset torque Bit or socket has worn out Replace bit and socket with a new one Number of fasteners per full charge has decreased Battery charge low or bat...

Page 20: ...disassemble and adjust the tool every 100 000 cycles or every 3 months whichever comes earlier Overhaul Adjustment Inspection and Repair DANGER A battery pulse tool is a precision tool Disassembly assembly and adjustment require exclusive JIGS plus testers and trained techniques Incorrect disassembly re assembly or adjustment can cause not only insufficient power but also accidents Ask for these s...

Page 21: ...21 Exploded View Parts ...

Page 22: ...Valve Lever 1 69 09B 212 5 Reverse Lever 1 70 973 014 0 Roll Pin 2 x 14 1 71 973 018 0 Roll Pin 2 x 18 1 72 976 006 0 Spring 3 x 5 1 73 981 002 0 Ball 1 8 1 Part Description Qty COMMON PARTS FOR BP T40 T40D T50 T50D 1 10C 025 1 Handle 1 7 10C 013 2 Handle Rear Cover 1 9 10C 439 1 Front Casing 1 10 10C 901 1 Rear Liner Plate 1 11 10C 902 1 Liner 1 16 145 440 0 Driving Blade 2 17 145 974 0 Roller Pi...

Page 23: ...from the Full Volume approx Torque to Tighten Liner Casing Setter approx Torque to Tighten Liner Casing Setter approx Load to Press on Rear Liner Plate Load to Press on Rear Liner Plate Hydraulic Press P T R F Model cc s cc s NM Ft Lbs Tons Ft Lbs Nm BP T40 BP T50 5 6 0 30 0 01 85 5 63 4 1 20 27 BP T60 6 2 0 41 0 01 85 5 63 4 1 20 27 ...

Page 24: ...ico China Phone 01 614 380 1010 Phone 0086 21 34319246 Fax 01 614 380 1019 Fax 0086 21 34319245 AIMCO EUROPE AIMCO SOUTH KOREA C Rio Gallo 431 urb Montelar B 1213 167 Songpa Daero 19174 Galápagos Guadalajara Songpa Gu Seoul 05800 Spain South Korea Phone 34 673 34 99 25 Phone 0082 2 2054 8930 Cell 0082 10 9804 8905 AIMCO SOUTH AMERICA Carrera 29A 7B 91 Origami Building Int604 LIT MAN952 Rev 07 27 1...