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Air Breeze

 

Owner’s Manual

Regulation:

 As Air Breeze produces power and the battery voltage rises 

to the regulation set point voltage, Air Breeze will go into “regulation.” At 
that point it stops producing power and the blade rpm will lower dramati-
cally (almost stopping). Air Breeze will remain in regulation until the battery 
voltage drops slightly below the regulation set point – this is often referred 
to as the 

cut-in voltage

. When the cut-in voltage is reached, the blades 

will resume spinning in response to the available wind. Regulation mode is 
indicated by the Air Breeze LED blinking at a rate of approximately twice 
a second.

Stall Mode:

 Stall mode is marked by a dramatic reduction in turbine 

speed to approximately 500 – 700 rpm. Air Breeze will enter stall mode 
when a wind speed of 35 mph (15.6 m/s) is sensed, and it will remain in 
stall mode until the speed drops to 32 mph (14 m/s). If a wind speed of 
50 mph (22 m/s) is detected, the turbine will completely shut down for 5 
minutes.

When in stall mode the Air Breeze LED will blink quickly – approximately 
10 times per second.

Braking Mode:

 Air Breeze may be placed in braking mode by directly 

shorting the turbine positive and negative wires together or by the use of 
a stop switch. The stop switch first disconnects the turbine from the bat-
tery and then shorts the positive and negative wires. In very strong winds 
the blades may rotate slowly even with the switch activated.

Open Circuit/Free Spinning:

 Air Breeze will freely spin if disconnected 

from the batteries or if the positive and negative wires are not shorted 
together. As Air Breeze freely spins in response to the available wind, the 
internal controller will attempt to protect the circuit from high voltage con-
ditions by slowing the turbine. This eliminates the high voltage, and if the 
wind is still available, Air Breeze will spin up again. 

The result is a repeating cycle of high speed spinning followed by turbine 
braking which can cause excessive wear. Southwest Windpower recom-
mends that the turbine not be left in open circuit for extended periods of 
time. If necessary, you should leave turbine connected to batteries, install 
a stop switch, or short positive and negative wires together.

Seven - Air Breeze Operation

7-1 Operational Summary

Wind turbines operate by capturing the kinetic energy of moving air: 

the 

wind

. They convert it to rotational motion to turn an alternator that produc-

es electrical power. The electrical power must be regulated to a voltage to 
charge the system batteries, and there must be a system to prevent over-
charging the batteries and resume charging as the battery voltage drops. 
A means to protect the wind turbine from extreme wind damage must also 
be provided.

The Air Breeze accomplishes all these goals by incorporating a three- 
phase brushless permanent magnet alternator and microprocessor con-
trolled electronics to optimize its power production capability. The micro-
processor continuously adjusts the loading of the alternator to keep the 
blades operating at their optimal angle of attack. The result: 

 

  •  high power production;
  •  high blade efficiency; and
  •  lower blade noise.

7-2 Operating Modes

Charging:

 With Air Breeze connected to batteries with the voltage below 

the voltage regulation set point, the blades will spin in response to the 
wind. With an available wind, the blades will continue to spin until the bat-
tery voltage matches the regulation set point. 

Note that Air Breeze requires a minimum battery bank voltage (approxi-
mately 10.5 volts on a 12-volt system) or the controller will behave as if 
an open circuit condition exists. Refer to 

Open Circuit/Free Spinning

 

section. When charging the batteries, the Air Breeze LED will be continu-
ously illuminated.

Summary of Contents for battery charging wind turbine

Page 1: ...West Route 66 Flagstaff Arizona 86001 Toll Free Phone 866 805 9463 Phone 928 779 9463 Fax 928 779 1485 www airbreeze com OWNER S MANUAL Installation Operation Maintenance February 2008 Southwest Windp...

Page 2: ......

Page 3: ...per sonal information to any third party We understand and respect your privacy If you have any questions or comments we would like to hear from you Please call during working hours Monday Friday 8 00...

Page 4: ...nual and local codes may affect and possibly void your warranty 9 Rotating blades are a serious mechanical hazard Install Air Breeze so no one can come into contact with blades 10 Observe wire size an...

Page 5: ...Switch _____________________________________ 19 5 5 Fuses Circuit Breakers Ammeter___________________ 20 5 6 Batteries _______________________________________ 20 5 7 Turbine Grounding _______________...

Page 6: ...y requiring warranty service including but not limited to proper packaging of the Product The Customer must return the entire Wind Turbine kit within 30 days after issuance of the RA number Southwest...

Page 7: ...A and ANSI UL standards for use in Canada and the US Voltage Regulation Set Point factory setting 12 Volt Systems 14 1 Volts 24 Volt Systems 28 2 Volts 48 Volt Systems 56 4 Volts Regulator Adjustment...

Page 8: ...Air Breeze is to be installed on a tilt up tower mount the blade hub assembly to the turbine now Coat the alternator rotor shaft threads and blade hub bore with Tef Gel and slide the hub onto the shaf...

Page 9: ...d or 20 ft 6 m above nearby obstructions Fig 2 Try to locate the wind turbine in the cleanest turbulent free air as possible Turbulence will reduce the efficiency of the wind turbine and may accelerat...

Page 10: ...tic pipe should NEVER be used to construct a tower Fig 3 Tower Options 29 ft 8 8 m Tower 27 ft 8 3 m Tower 4 1 Tower Options Southwest Windpower offers a number of tower choices for Air Breeze The fol...

Page 11: ...ower using Schedule 40 steel pipe or tubing with an outside diameter of 1 875 inch See Fig 4 Note Anchors and pipe or tubing are not furnished with the kit so you have the flexibility to use the most...

Page 12: ...ower part number 1 TWA 10 02 The 45 ft 13 7 m Tower Kit includes tower clamp guy wire assemblies and all necessary hardware and fasteners to erect a 45 ft tilt up tower using Schedule 40 steel pipe or...

Page 13: ...election for your Air Breeze 4 1 5 RV Tower Kit Southwest Windpower part number 1 TWA 12 The RV Tower Kit is a telescoping tower system specifically designed for use with an RV The un extended tower i...

Page 14: ...rbine to your battery bank is to wire the turbine directly to its own set of battery posts This will allow the turbine to operate independently The Air Breeze s internal regulator will monitor the bat...

Page 15: ...BREEZE Wind Turbine Generator Fuse or Breaker Fig 10 Single Turbine Installation with Up Tower Junction Box Fig 10 represents a system with an Up Tower Junction Box The junction box may be installed...

Page 16: ...Some charg ing sources solar panels fuel powered generators additional wind generators etc connected to the same system may cause interference with the Air Breeze internal electronics and result in pr...

Page 17: ...rbine Tower Battery Disconnect Fuse or Breaker Fuse or Breaker Fig 12 Multiple Air Breeze Wiring 5 2 Multiple Air Breeze Wiring Method One Each Air Breeze is treated separately Each turbine will have...

Page 18: ...g sources in your system wiring resistance may affect the regulation set point of the turbine Higher wiring resistance smaller wires will tend to lower the voltage at which the turbine enters regulati...

Page 19: ...st systems but it should not be used in applications where a code compliant switch is necessary 48 Volt Systems AWG Metric Wire Size mm2 1 Use either the rubber sleeved nut or the knurled nut but do n...

Page 20: ...w batterycouncil org www windsun com Batteries Battery_FAQ htm Fig 16 Ammeter Amp Meter PN 2 ARAC 102 Fig 15 Circuit Breaker 30A PN 2 ARAC 103 50A PN 2 ARAC 104 IMPORTANT Never use automotive batterie...

Page 21: ...ode are referenced Tower grounding may be accomplished in several ways the most common method is a copper clad steel electrode s driven into the soil and con nected to the tower using a wire conductor...

Page 22: ...ists primarily of making good electrical connections according to the wiring dia gram and mounting Air Breeze on the tower 6 1 Wire Connections to Air Breeze Connect wire leads from Air Breeze to wire...

Page 23: ...connected to Air Breeze route the wires down the tower and slide the turbine yaw over tower top After the yaw is completely low ered onto tower top lift the yaw approximately 1 8 inch 3 mm to 1 4 inc...

Page 24: ...This eliminates the high voltage and if the wind is still available Air Breeze will spin up again The result is a repeating cycle of high speed spinning followed by turbine braking which can cause ex...

Page 25: ...uit individual applications When the voltage regulation set point is achieved Air Breeze enters regu lation mode effectively switching off and waiting for the battery voltage to drop to the cut in vol...

Page 26: ...e is not designed to work with these types of controllers Additionally most controllers designed to work with solar panels are not suitable for use with Air Breeze These con trollers disconnect the so...

Page 27: ...ace in a safe location 2 Connect the turbine power wires to the appropriate terminals on your battery RED Positive BLACK Negative 3 Each time the Air Breeze is connected to a battery the LED will blin...

Page 28: ...13 16 see view 2 1 2 3 4 5 6 7 8 9 10 11 12 15 x3 x3 x3 x3 x3 14 28 Air BreezeOwner s Manual Ten Air Breeze Exploded Views Parts List...

Page 29: ...D 3 CMBP 1011 02 BODY ASSEMBLY I AIR MARINE 22 3 HDWA 101 07 WASHER EXT STAR WASHER SS 1 4 23 3 HDNT 101 12 NUT JAM SAE SS 1 5 6 11 9 14 16 18 21 item item number item name 3 CMBP 2015 01 NOSECONE LAN...

Page 30: ...EC 61400 2 We fully comply with Directive 2005 88 EC for noise limits and labeling requirements We fully comply to the EMC directive 89 336 EC certified by DARE Consultancy We are 99 compliant to RoHS...

Page 31: ......

Page 32: ...Southwest Windpower Inc 1801 West Route 66 Flagstaff Arizona 86001 Toll Free Phone 866 805 9463 Phone 928 779 9463 Fax 928 779 1485 E mail info windenergy com Web www airbreeze com...

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