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Technician’s Signature _________________________________________

Date ____________________

 

Clearance test 

— Inflate the air springs to 55-90 PSI and make sure there is at least ½” 

clearance from anything that might rub against each sleeve. Be sure to check the tire, 

brake drum, frame, shock absorbers and brake cables.

 

Leak test before road test

 — Inflate the air springs to 55 PSI - 90 PSI and check all 

connections for leaks. All leaks must be eliminated before the vehicle is road tested.

 

Heat test

 — Be sure there is sufficient clearance from heat sources, at least 6” for air 

springs and air lines. If a heat shield was included in the kit, install it. If there is no heat 

shield, but one is required, call Air Lift customer service at (800) 248-0892.

  Fastener test 

— Recheck all bolts for proper torque.

 

Road test

 — The vehicle should be road tested after the preceding tests. Inflate the 

springs to recommended driving pressures. Drive the vehicle 10 miles and recheck for 

clearance, loose fasteners and air leaks.

 

Operating instructions

 — If professionally installed, the installer should review the 

operating instructions with the owner. Be sure to provide the owner with all of the 

paperwork that came with the kit.

INSTALLATION CHECKLIST

 

Overnight leak down test

 — Recheck air pressure after the vehicle has been used for 

24 hours. If the pressure has dropped more than 5 PSI, then there is a leak that must 

be fixed. Either fix the leak yourself or return to the installer for service.

 

Air pressure requirements

 — Regardless of load, the air pressure should always be 

adjusted to maintain adequate ride height at all times while driving.

 

Thirty day or 500 mile test

 —Recheck the air spring system after 30 days or 500 

miles, whichever comes first. If any part shows signs of rubbing or abrasion, the source 

should be identified and moved, if possible. If it is not possible to relocate the cause of 

the abrasion, the air spring may need to be remounted. If professionally installed, the 

installer should be consulted. Check all fasteners for tightness.

POST-INSTALLATION CHECKLIST

10

MN-870

Air Lift Performance

Summary of Contents for 75557

Page 1: ...S and Toyota GT86 Front Application For maximum effectiveness and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in...

Page 2: ...2 MN 870 Air Lift Performance...

Page 3: ...ning the Vehicle 6 Damping Adjustment 6 Adjusting Extended or Drop Height Using Lower Mount 7 Before Operating 9 Installation Checklist 10 Product Use Maintenance and Servicing 11 Suggested Driving an...

Page 4: ...s explain the use of these notations as they appear throughout this guide INDICATES IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH INDICATES HAZARDS OR UNSAFE PRACTICES WHICH C...

Page 5: ...Strut assembly BRZ FRS GT86 Front Left 1 C 20997 Leader Hose 1 4 ID 2 D 21810 Union 1 4 FNPT X 1 4 PTC DOT 2 E 21987 Union 1 4 FNPT X 3 8 PTC DOT 2 F Spanner Wrench 1 G Adjustable Sway Bar End Link 2...

Page 6: ...ts 2 Remove the front wheels STOCK STRUT REMOVAL 1 Remove the bolts retaining the brake hose and unclip the ABS sensor wire fig 2 2 Disconnect the stabilizer bar from the strut body and the lower cont...

Page 7: ...ond hand tight Tighten the leader line into the air spring 1 3 4 turns beyond hand tight fig 4 fig 5 2 Align the strut assembly with the upper bracket holes in the strut tower Thread the nuts onto the...

Page 8: ...ive height Enjoy the new look and handling ALIGNING THE VEHICLE 1 Using the control system set the vehicle height to the new custom ride height 2 If the custom ride height is lower than stock we recom...

Page 9: ...to the air spring If you wish to gain more extended height lift which is the same as reducing drop height or want to lower the chassis further and there is still adjustment available at the lower moun...

Page 10: ...STRUT BODY ENGAGES ALL THE THREADS OF THE LOWER MOUNT FIG 10 WHEN ADJUSTING DOWNWARDS MAKE SURE THERE IS ADEQUATE AIR SPRING CLEARANCE TO THE TIRE WHEEL ASSEMBLY CLEARANCE MUST BE CHECKED WITH SYSTEM...

Page 11: ...STRAIGHT WHEN DEFLATING AND REINFLATING AIR BAGS 2 Inflate and deflate the system do not exceed 125 PSI to check for clearance or binding issues With the air springs deflated check clearances on every...

Page 12: ...nd recheck for clearance loose fasteners and air leaks Operating instructions If professionally installed the installer should review the operating instructions with the owner Be sure to provide the o...

Page 13: ...ome necessary to raise the vehicle by the frame make sure the control system is turned off before lifting NOTE Troubleshooting Guide 1 Leak test the air line connections the threaded connection into t...

Page 14: ...gain after 24 hours A 2 4 PSI loss after initial installation is normal Retest for leaks if the loss is more than 5 PSI Checking for leaks Q Will raising the vehicle on a hoist for service work damage...

Page 15: ...13 MN 870 Air Lift Performance Notes...

Page 16: ...14 MN 870 Air Lift Performance Notes...

Page 17: ...15 MN 870 Air Lift Performance Notes...

Page 18: ...n how long an implied warranty or condition lasts So the above limitation may not apply to you Except as provided in this warranty and to the extent permitted by law Air Lift Company shall not be liab...

Page 19: ...r operation Broken or defective parts in the kit Wrong parts in the kit Have a warranty claim or question Contact the retailer where the kit was purchased If it is necessary to return or exchange the...

Page 20: ...side the USA or Canada dial 517 322 2144 Air Lift Performance 2727 Snow Road Lansing MI 48917 or PO Box 80167 Lansing MI 48908 0167 Toll Free 800 248 0892 Local 517 322 2144 Fax 517 322 0240 www airli...

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