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11

MN-870

Air Lift Performance

MAINTENANCE GUIDELINES

By following these steps, vehicle owners will obtain the longest life and best results from their 

air spring.

1.  Check the air pressure before driving.

2.  Never inflate beyond 125 PSI.

3.  If you develop an air leak in the system, use a soapy water solution to check all air line 

connections, before deflating and removing the spring.

4.  When increasing load, always adjust the air pressure to maintain normal ride height. 

Increase or decrease pressure from the system as necessary to attain normal ride height 

for optimal ride and handling. Remember that loads carried behind the axle (including 

tongue loads) require more leveling force (pressure) than those carried directly over the 

axle.

FOR YOUR SAFETY AND TO PREVENT DAMAGE TO YOUR VEHICLE, DO NOT EXCEED 
MAXIMUM GROSS VEHICLE WEIGHT RATING (GVWR), AS INDICATED BY THE VEHICLE 
MANUFACTURER. ALTHOUGH YOUR AIR SPRINGS ARE RATED AT A MAXIMUM 
INFLATION PRESSURE OF 125 PSI, THE AIR PRESSURE ACTUALLY NEEDED IS 
DEPENDENT ON YOUR LOAD.

5.  Always add air to the springs in small quantities, checking the pressure frequently. Sleeves 

require less air volume than a tire and inflate quickly.

6.  Should it become necessary to raise the vehicle by the frame, make sure the control system 

is turned off before lifting.

NOTE

Troubleshooting Guide

1.  Leak test the air line connections, the threaded connection into the air spring, and all fittings 

in the control system. 

2.  Inspect the air lines to be sure none are pinched. Tie straps may be too tight. Loosen or 

replace the strap and replace leaking components.

3.  Inspect the air line for holes and cracks. Replace as needed.
4.  Look for a kink or fold in the air line. Reroute as needed.
If the preceding steps do not solve the problem, it is possibly caused by a failed air spring — either 

a factory defect or an operating problem. Please call Air Lift at (800) 248-0892 for assistance.

Product Use, Maintenance and Servicing

45 PSI

125 PSI

FAILURE TO MAINTAIN ADEQUATE MINIMUM PRESSURE (OR PRESSURE 

PROPORTIONAL TO LOAD) WILL RESULT IN BOTTOMING OUT, OVER-EXTENSION 

OR RUBBING AGAINST ANOTHER COMPONENT AND WILL 

VOID THE WARRANTY

.

Maximum Air Pressure

Suggested Driving Air Pressure

Frequently Asked Questions

Q . Will installing air springs increase the weight ratings of a vehicle?

 

No. Adding air springs will not change the weight ratings (GAWR, GCWR and/or GVWR) 

of a vehicle. Exceeding the GVWR is dangerous and voids the Air Lift warranty.

Q . How long should air springs last?

  If the air springs are properly installed and maintained they can last indefinitely. 

CAUTION

Summary of Contents for 75557

Page 1: ...S and Toyota GT86 Front Application For maximum effectiveness and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in...

Page 2: ...2 MN 870 Air Lift Performance...

Page 3: ...ning the Vehicle 6 Damping Adjustment 6 Adjusting Extended or Drop Height Using Lower Mount 7 Before Operating 9 Installation Checklist 10 Product Use Maintenance and Servicing 11 Suggested Driving an...

Page 4: ...s explain the use of these notations as they appear throughout this guide INDICATES IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH INDICATES HAZARDS OR UNSAFE PRACTICES WHICH C...

Page 5: ...Strut assembly BRZ FRS GT86 Front Left 1 C 20997 Leader Hose 1 4 ID 2 D 21810 Union 1 4 FNPT X 1 4 PTC DOT 2 E 21987 Union 1 4 FNPT X 3 8 PTC DOT 2 F Spanner Wrench 1 G Adjustable Sway Bar End Link 2...

Page 6: ...ts 2 Remove the front wheels STOCK STRUT REMOVAL 1 Remove the bolts retaining the brake hose and unclip the ABS sensor wire fig 2 2 Disconnect the stabilizer bar from the strut body and the lower cont...

Page 7: ...ond hand tight Tighten the leader line into the air spring 1 3 4 turns beyond hand tight fig 4 fig 5 2 Align the strut assembly with the upper bracket holes in the strut tower Thread the nuts onto the...

Page 8: ...ive height Enjoy the new look and handling ALIGNING THE VEHICLE 1 Using the control system set the vehicle height to the new custom ride height 2 If the custom ride height is lower than stock we recom...

Page 9: ...to the air spring If you wish to gain more extended height lift which is the same as reducing drop height or want to lower the chassis further and there is still adjustment available at the lower moun...

Page 10: ...STRUT BODY ENGAGES ALL THE THREADS OF THE LOWER MOUNT FIG 10 WHEN ADJUSTING DOWNWARDS MAKE SURE THERE IS ADEQUATE AIR SPRING CLEARANCE TO THE TIRE WHEEL ASSEMBLY CLEARANCE MUST BE CHECKED WITH SYSTEM...

Page 11: ...STRAIGHT WHEN DEFLATING AND REINFLATING AIR BAGS 2 Inflate and deflate the system do not exceed 125 PSI to check for clearance or binding issues With the air springs deflated check clearances on every...

Page 12: ...nd recheck for clearance loose fasteners and air leaks Operating instructions If professionally installed the installer should review the operating instructions with the owner Be sure to provide the o...

Page 13: ...ome necessary to raise the vehicle by the frame make sure the control system is turned off before lifting NOTE Troubleshooting Guide 1 Leak test the air line connections the threaded connection into t...

Page 14: ...gain after 24 hours A 2 4 PSI loss after initial installation is normal Retest for leaks if the loss is more than 5 PSI Checking for leaks Q Will raising the vehicle on a hoist for service work damage...

Page 15: ...13 MN 870 Air Lift Performance Notes...

Page 16: ...14 MN 870 Air Lift Performance Notes...

Page 17: ...15 MN 870 Air Lift Performance Notes...

Page 18: ...n how long an implied warranty or condition lasts So the above limitation may not apply to you Except as provided in this warranty and to the extent permitted by law Air Lift Company shall not be liab...

Page 19: ...r operation Broken or defective parts in the kit Wrong parts in the kit Have a warranty claim or question Contact the retailer where the kit was purchased If it is necessary to return or exchange the...

Page 20: ...side the USA or Canada dial 517 322 2144 Air Lift Performance 2727 Snow Road Lansing MI 48917 or PO Box 80167 Lansing MI 48908 0167 Toll Free 800 248 0892 Local 517 322 2144 Fax 517 322 0240 www airli...

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