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AIR TORQUE 

Via Alla Campagna n.1 * I - 24060 Costa di Mezzate (BG)  

Phone: 0039-035-682299 * Fax:  0039-035-687791

 

e-mail: info@airtorque.it *  http://www.airtorque.it

 

Older data sheets are invalid.

 

Maintenance

 

0901e

 

The 4th Generation

 

Maintenance

 

CONTENT

 

1) GENERAL

 

2) SAFETY NOTICE

 

3) WORKING CONDITIONS AND TECHNICAL DATA

 

4) OPERATING FUNCTION AND DIRECTION OF ROTATION

 

5) ACTUATOR INSTALLATION INSTRUCTION

 

6) MAINTENANCE INSTRUCTION

 

7) STORAGE INSTRUCTION

 

 

1) GENERAL

 

This instruction manual contains important information regarding the installation, operation, main-  

tenance  and  storage  for  AIR  TORQUE  rack  and  pinion  pneumatic  actuators.  Please  read  these  

instructions carefully and save them for future reference. It is important that only properly trained  

personnel disassemble/assemble the actuator.

 

 

2) SAFETY NOTICE

 

•It is important that the actuator should only be used within pressure limits indicated in our techni-  

cal specifications.

 

•Operating the actuator over pressure limits will damage internal parts as well as cause damage  

to the housing.

 

•Operating the actuator over temperature limits will damage internal and external components  

(disassembly of  spring return actuator may become  dangerous).

 

•Operating the actuator in corrosive environments with incorrect protection may damage the  

internal and external parts.

 

•Do not disassemble individual spring cartridges. Disassembly may result in personal injury. For fur-  

ther information contact Air Torque.

 

•Isolate all air lines and make sure that actuator air connection is vented before installation or ser-  

vicing of the actuator.

 

• Do not remove end caps or disassemble the actuator while the actuator is   pressurised.

 

•Before installing onto a valve make sure that the rotation of the valve and the actuator are the  

same and that the position indicator orientation is also  correct.

 

•If the actuator is incorporated in a system or used within safety devices or circuits, the customer  

shall ensure that the national and local safety laws and regulations are  observed.

 

 

 

3) WORKING CONDITIONS AND TECHNICAL DATA

 

• Operating media:

 

Dry or lubricated air or inert/non-corrosive gases provided they are compatible with internal actu-  

ator parts and lubricant. The operating media must have a dew point equal to –20°C (-4°F) or at  

least 10°C below the ambient temperature.  The maximum particle size must not exceed 30   µm.

 

• Supply pressure:

 

The maximum supply pressure is 8 Bar (116  PSI).

 

Generally for Double Acting and Spring Return actuator the supply pressure is: from 2.5 Bar (36 PSI)  

minimum to 8 Bar (116 PSI) maximum.

 

• Operating Temperature:

 

Standard product from –20

o

C (-4

o

F) to +80

o

C  (+176

o

F).

 

Low temperature LT actuator with silicon "O'' rings from -40

o

C (-40

o

F) to +80

o

C (+176

F).  

High temperature HT actuator with FPM "O” rings from –15

o

C (+5

o

F) to +150

o

C   (+300

o

F)

 

Caution: For low and high temperature service, special grease is required. Please contact  AIR 

TORQUE for each application. High and low temperature will vary the output torque of the  

actuator.

 

Modifications reserved. Date 02.2000.  

No guarantee for accuracy.

 

Summary of Contents for AT1001U

Page 1: ... information contact Air Torque Isolate all air lines and make sure that actuator air connection is vented before installation or ser vicing of the actuator Do not remove end caps or disassemble the actuator while the actuator is pressurised Before installing onto a valve make sure that the rotation of the valve and the actuator are the same and that the position indicator orientation is also corr...

Page 2: ...design suitable for both indoor or outdoor installations Protection and Corrosion resistance Ensure actuators are supplied with corrosion protections for normal environments For severe duties select the protection required for corrosion protection See technical data sheet before installing actuators Actuator designation and Marking The actuator type size operating pressure output torque direction ...

Page 3: ...ON INSTRUCTIONS The AT actuator is a pneumatic device for the remote operation of industrial valves The AT actuator will operate through 90 the option is available for 120 or 180 of rotation permitting the opening and closing of many types of 1 4 turn valves All the necessary technical information to install the actuator correctly and safely onto a valve i e Dimensions Output torque Air volume Str...

Page 4: ...ator in the closed position Fit the solenoid valve 4 onto the actuator 3 using the screws provided max tightening torque see the table below Switchbox mounting Fit the switchbox and bracket 1 onto the actuator 3 using four screws provided max tightening torque see the table below Tightening torque table M Nm M5 5 6 M6 10 11 M8 23 25 M10 48 52 M12 82 86 M14 132 138 M16 200 210 M20 390 410 M24 675 7...

Page 5: ...t Fit the square of the valve 5 directly into the square of the actuator 3 and bolt together through the valve ISO pad max tightening torque see table above Bracket mount Mounting with a bracket 6 and coupling 7 the bracket is bolted to the actua tor valve to join them together and the coupling is used to connect the actuator output drive to the valve stem max tightening torque see table 1 Mountin...

Page 6: ... UNI 5075 A B C D E P 39 1 Cap Screw Indicator A2 70 ISO3506 40 2 Pistons GD AlSi8 5Cu3 5Fe UNI 5075 anodized 41 1 Identification Label Polyester Aluminium 42 2 Label EndCap Polyester Aluminium 43 1 Spigot Alloy6082 ASTM B221 Alodur 50 1 Body Alloy6083 ASTM B221 A B C D E P 60 1 Drive Shaft A105 ASTMA105 ENP 6 MAINTENANCE INSTRUCTION With the information given below AIR TORQUE provides the end use...

Page 7: ...sassembly of the end caps may result in injury Return actuator to AIR TORQUE for further maintenance For spring return actuators always remove spring cartridge Remove end cap O rings 14 and discard if replacing all soft components D Pistons disassembly Part No 40 figure 04 Holding the body 50 in a vice or similar device rotate the drive shaft 60 until the pistons 40 are released Caution Air pressu...

Page 8: ... figures 08 09 10 and 11 Install piston O rings 16 the Piston skirt 05 and piston head 15 bear ings Grease the internal surface of the body 50 and the piston 40 rack teeth Hold the body 50 in a horizontal position by inserting the top of the shaft into a vice or the bottom of the shaft connection into a male drive fitted in a vice as shown in figure 08 Ensure that the octi cam is in the right posi...

Page 9: ...d in figure 14 D Assembly of stop cap screws Parts 02 and stroke adjustment figure15 Insert on both the stop cap screw 02 the nut 04 the washer 03 and the O ring in 11 Fit the stop cap screw 02 in the body Stroke adjustment for standard rotation actuator Clockwise to close 0 Close position stoke adjustment with actuator in close position screw or unscrew the right from top view stop cap screw 02 u...

Page 10: ...has to turn during the opening of the valve anticlockwise fail safe to open by spring return the pistons and the cam turning of the drive shaft must be assembled as shown in figure bottom Way of turning The drive shaft of the actuator turns anticlockwise from end position of the actuator open pres sure fail on port 2 into the basic position close an opening of the valve is obtained The delivery wi...

Page 11: ...ition Remove the indicator and the spring clip Then push down the drive shaft a little while fixing the cam in it s position cam drive shaft until the Turn the drive shaft for one tooth connection square is parallel Now fit the drive shaft again After that turn the drive shaft in the open position see above and assemble the actuator Note only unscrew left adjustment screw Note adjust left screw at...

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