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Via Alla Campagna n.1 * I - 24060 Costa di Mezzate (BG)  

Phone: 0039-035-682299 * Fax:  0039-035-687791

 

AIR TORQUE

 

AIR TORQUE

 

AIR TORQUE 

Maintence

 

0902e

 

e-mail: info@airtorque.it *  http://www.airtorque.it

 

Older data sheets are invalid.

 

The 4th Generation

 

Maintenance

 

• Operating Time:

 

See Technical Data Sheet.

 

Caution: The operating speeds depend on several factors such as: supply pressure/supply capac-  

ity (i.e. pipe diameter/flow capacity or pneumatic accessory), valve type, valve torque and char-  

acteristics, what safety factor is to be applied, frequency of operation and  temperature.

 

 

• Stroke:

 

The stroke for AIR TORQUE actuators are as follows (See technical data):  

Standard construction: 90° rotation with stroke adjustment at 0° and 90° + or – 4°  

Type Y 120

stroke: 120° rotation with stroke adjustment at 0° and 120° + or – 4°  

Type X 180

stroke: 180° rotation with stroke adjustment at 0° and 180° + or –   4°

 

 

• Lubrication:

 

The actuators are factory lubricated for the life of the actuator in normal working  conditions.

 

The standard lubricant is suitable for use from -20

o

C (-4

o

F) to +80

o

C (+176

F). For low (LT) and high  

(HT) temperature service, where special grease is required please contact AIR TORQUE.  

Recommended Air Torque actuator lubricants for standard working  conditions:

 

- Kluber Unigear LA02

 

- Esso (Exxon) Beacon EP2

 

- Fina Marson EP L2

 

- Shell Alvania EP2

 

- Mobilux EP2

 

 

• Construction:

 

Rack and pinion actuator design suitable for both indoor or outdoor  installations.

 

 

• Protection and Corrosion resistance:

 

Ensure actuators are supplied with corrosion protections for normal environments. For severe duties  

select the protection required for corrosion protection. See technical data sheet before installing  

actuators.

 

 

• Actuator designation and Marking:

 

The actuator type, size, operating pressure, output torque, direction of rotation, orientation of fail-  

ure mode, operating temperature and drive type are determined by actuator  designation.

 

AIR TORQUE actuators are supplied with a label showing all of this information: type, model (includ-  

ing protection and if applicable the LT or HT for operating temperature), stroke, maximum permis-  

sible supply pressure, direction of rotation, output torque, ancillary attachment, pressure connec-  

tion, valve actuator attachment and serial number.

 

 

 

4) OPERATING FUNCTION AND DIRECTION OF  ROTATION

 

The actuator is a pneumatic operator for remote actuation of valves. The operation (90° –  120° or  

180° rotation) may be connected by different methods:

 

-Direct mounting of solenoid valves (5/2 for double acting, 3/2 for spring return) to pressure  

connections 2 and 4.

 

-Screwed connection (to pressure connections 2 and 4) with air lines from separate control cabi-  

net.

 

 

The standard rotation is clockwise to close, counter-clockwise rotation is obtained when port 2 is  

pressurised. For actuator marked LF the rotation is counter-clockwise to close, clockwise rotation  is 

obtained when port 2 is pressurised.

 

Modifications reserved. Date 02.2000.  

No guarantee for accuracy.

 

Summary of Contents for AT1001U

Page 1: ... information contact Air Torque Isolate all air lines and make sure that actuator air connection is vented before installation or ser vicing of the actuator Do not remove end caps or disassemble the actuator while the actuator is pressurised Before installing onto a valve make sure that the rotation of the valve and the actuator are the same and that the position indicator orientation is also corr...

Page 2: ...design suitable for both indoor or outdoor installations Protection and Corrosion resistance Ensure actuators are supplied with corrosion protections for normal environments For severe duties select the protection required for corrosion protection See technical data sheet before installing actuators Actuator designation and Marking The actuator type size operating pressure output torque direction ...

Page 3: ...ON INSTRUCTIONS The AT actuator is a pneumatic device for the remote operation of industrial valves The AT actuator will operate through 90 the option is available for 120 or 180 of rotation permitting the opening and closing of many types of 1 4 turn valves All the necessary technical information to install the actuator correctly and safely onto a valve i e Dimensions Output torque Air volume Str...

Page 4: ...ator in the closed position Fit the solenoid valve 4 onto the actuator 3 using the screws provided max tightening torque see the table below Switchbox mounting Fit the switchbox and bracket 1 onto the actuator 3 using four screws provided max tightening torque see the table below Tightening torque table M Nm M5 5 6 M6 10 11 M8 23 25 M10 48 52 M12 82 86 M14 132 138 M16 200 210 M20 390 410 M24 675 7...

Page 5: ...t Fit the square of the valve 5 directly into the square of the actuator 3 and bolt together through the valve ISO pad max tightening torque see table above Bracket mount Mounting with a bracket 6 and coupling 7 the bracket is bolted to the actua tor valve to join them together and the coupling is used to connect the actuator output drive to the valve stem max tightening torque see table 1 Mountin...

Page 6: ... UNI 5075 A B C D E P 39 1 Cap Screw Indicator A2 70 ISO3506 40 2 Pistons GD AlSi8 5Cu3 5Fe UNI 5075 anodized 41 1 Identification Label Polyester Aluminium 42 2 Label EndCap Polyester Aluminium 43 1 Spigot Alloy6082 ASTM B221 Alodur 50 1 Body Alloy6083 ASTM B221 A B C D E P 60 1 Drive Shaft A105 ASTMA105 ENP 6 MAINTENANCE INSTRUCTION With the information given below AIR TORQUE provides the end use...

Page 7: ...sassembly of the end caps may result in injury Return actuator to AIR TORQUE for further maintenance For spring return actuators always remove spring cartridge Remove end cap O rings 14 and discard if replacing all soft components D Pistons disassembly Part No 40 figure 04 Holding the body 50 in a vice or similar device rotate the drive shaft 60 until the pistons 40 are released Caution Air pressu...

Page 8: ... figures 08 09 10 and 11 Install piston O rings 16 the Piston skirt 05 and piston head 15 bear ings Grease the internal surface of the body 50 and the piston 40 rack teeth Hold the body 50 in a horizontal position by inserting the top of the shaft into a vice or the bottom of the shaft connection into a male drive fitted in a vice as shown in figure 08 Ensure that the octi cam is in the right posi...

Page 9: ...d in figure 14 D Assembly of stop cap screws Parts 02 and stroke adjustment figure15 Insert on both the stop cap screw 02 the nut 04 the washer 03 and the O ring in 11 Fit the stop cap screw 02 in the body Stroke adjustment for standard rotation actuator Clockwise to close 0 Close position stoke adjustment with actuator in close position screw or unscrew the right from top view stop cap screw 02 u...

Page 10: ...has to turn during the opening of the valve anticlockwise fail safe to open by spring return the pistons and the cam turning of the drive shaft must be assembled as shown in figure bottom Way of turning The drive shaft of the actuator turns anticlockwise from end position of the actuator open pres sure fail on port 2 into the basic position close an opening of the valve is obtained The delivery wi...

Page 11: ...ition Remove the indicator and the spring clip Then push down the drive shaft a little while fixing the cam in it s position cam drive shaft until the Turn the drive shaft for one tooth connection square is parallel Now fit the drive shaft again After that turn the drive shaft in the open position see above and assemble the actuator Note only unscrew left adjustment screw Note adjust left screw at...

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