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AIR TORQUE

 

AIR TORQUE

 

AIR TORQUE 

The 4th Generation

 

Maintenance

 

*Spare Part 

(1) 

AlSi420 Type DR/DL, SC/SO 15-150; GS400-15 Type DR/DL, SC/SO 220-4000 

(2) 

8 pcs. Type DR/DL, SC/SO 15-1200;  12 pcs. Typ DR/DL, SC/SO 3000 

(3) 

Type DR/DL, SC/SO 600-3000  End Caps are symmetric 

Pos.

 

Pcs

 

Part  Description

 

Material

 

Specification

 

Protection

 

01 

Octi-Cam 

(Stop Arrangement) 

1.4021/GS400-15

(1)  

EN 10088-3/ISO 1083

(1)  

02 

Stop Cap Screw 

B8 CI.2 

ASTMA193 

03 

Washer 

(Stop Cap Screw) 

A2 

ISO 3506 

04 

Nut 

(Stop Cap Screw) 

A2-70 

ISO 3506 

05* 

Bearing 

(Piston Back) 

PPA 

Amodel ET1001HS 

06* 

Bearing 

(Pinion Top) 

PA46 

Stanyl TW300 

07* 

Bearing 

(Pinion Bottom) 

PA46 

Stanyl TW300 

08* 

Thrust Bearing 

(Pinion) 

PPA 

Amodel ET1001HS 

09* 

Plug 

(Transfer  Port) 

NBR 

NBR 70Shore 

10 

Thrust Washer 

(Pinion) 

1.4301 

EN 10088-3 

11* 

O' Ring 

(Stop Cap Screw Seal) 

NBR 

NBR 70Shore 

12 

Piston Guide 

PPA+45%GF 

Amodel AS1145 

13 

8/12/16

(2) 

Cap Screw 

(End Cap) 

A"-70 

ISO 3506 

14* 

O' Ring 

(End Cap) 

NBR 

NBR 70Shore 

15* 

Bearing 

(Piston Head) 

PPA 

Amodel ET1001HS 

16* 

O' Ring 

(Piston) 

NBR 

NBR 70Shore 

17 

min.4/max.12 

Spring 

(Cartridge) 

SiCr 

Spring Alloy Steel 

DIN 17223 Part 2 

Epoxy coated 

18 

Spring Clip 

(Pinion) 

C75 

DIN 17223 

ENP 

19 

Position Indicator 

PP+30%GF 

Hostalen PPN VP7790 GV 2/30 

20* 

O' Ring 

(Pinion Bottom) 

NBR 

NBR 70Shore 

21* 

O' Ring 

(Pinion Top) 

NBR 

NBR 70Shore 

30 

1

(3)  

Right End Cap 

GD-AlSi8.5Cu3.5Fe 

UNI 5075 

A, B, C, D, E, P 

31 

1

(3)  

Left End Cap 

GD-AlSi8.5Cu3.5Fe 

UNI 5075 

A, B, C, D, E, P 

39 

Cap Screw 

(Indicator) 

A2-70 

ISO 3506 

40 

Pistons 

GD-AlSi8.5Cu3.5Fe 

UNI 5075 

anodized 

41 

Identification Label 

Polyester Aluminium 

42 

Label 

(End Cap) 

Polyester Aluminium 

43 

Spigot 

Alloy 6082 

ASTM B221 

Alodur 

50 

Body  

Alloy6083 

ASTM B221 

A, B, C, D, E, P 

60 

Drive Shaft 

A105 

ASTMA105 

ENP 

6) MAINTENANCE INSTRUCTION

 

With the information given below, AIR TORQUE provides the end user with all the required infor-  

mation necessary for maintenance. Under normal operating conditions the actuator requires only  

periodic observation to ensure proper adjustment.

 

Rebuilding of the AIR TORQUE actuators is allowed only to the personnel of AIR TORQUE or to  

personnel which are properly instructed. By contravention the guarantees  expires!

 

Spare kits for maintenance are available to replace all seals and bearings (Soft components  listed 

in table) that may be necessary between 500,000 and 1,000,000 cycles depending on ope-  

rating and/or environmental conditions.

 

 

 

6.1) Drawing with itemised component and recommended spare  parts

 

 

 

EX1 

EX2 

ø d

 

mm 

mm 

mm

 

 

AT 051/054 

10 

14 

 

AT 101/104 

10 

10 

16 

 

AT 201/204 

13 

10 

22 

 

AT 251/254 

13 

10 

25 

 

AT 301/304 

17 

13 

26 

 

AT 351/354 

19 

13 

36 

 

AT 401/404 

19 

17 

38 

 

AT 451/454 

22 

17 

45 

 

AT 501/504 

22 

19 

48 

 

AT 551/554 

24 

19 

52 

 

AT 601/604 

30 

22 

58 

 

AT 651/654 

30 

24 

68 

 

AT 701/704 

36 

22 

80 

 

AT 801/804

 

Via Alla Campagna n.1 * I - 24060 Costa di Mezzate  (BG)

 

Phone: 0039-035-682299 * Fax:  0039-035-687791

 

e-mail: info@airtorque.it *  http://www.airtorque.it

 

Modifications reserved. Date 01.2005.  

No guarantee for accuracy.

 

Older data sheets are invalid.

 

Maintenance

 

906e

 

Summary of Contents for AT1001U

Page 1: ... information contact Air Torque Isolate all air lines and make sure that actuator air connection is vented before installation or ser vicing of the actuator Do not remove end caps or disassemble the actuator while the actuator is pressurised Before installing onto a valve make sure that the rotation of the valve and the actuator are the same and that the position indicator orientation is also corr...

Page 2: ...design suitable for both indoor or outdoor installations Protection and Corrosion resistance Ensure actuators are supplied with corrosion protections for normal environments For severe duties select the protection required for corrosion protection See technical data sheet before installing actuators Actuator designation and Marking The actuator type size operating pressure output torque direction ...

Page 3: ...ON INSTRUCTIONS The AT actuator is a pneumatic device for the remote operation of industrial valves The AT actuator will operate through 90 the option is available for 120 or 180 of rotation permitting the opening and closing of many types of 1 4 turn valves All the necessary technical information to install the actuator correctly and safely onto a valve i e Dimensions Output torque Air volume Str...

Page 4: ...ator in the closed position Fit the solenoid valve 4 onto the actuator 3 using the screws provided max tightening torque see the table below Switchbox mounting Fit the switchbox and bracket 1 onto the actuator 3 using four screws provided max tightening torque see the table below Tightening torque table M Nm M5 5 6 M6 10 11 M8 23 25 M10 48 52 M12 82 86 M14 132 138 M16 200 210 M20 390 410 M24 675 7...

Page 5: ...t Fit the square of the valve 5 directly into the square of the actuator 3 and bolt together through the valve ISO pad max tightening torque see table above Bracket mount Mounting with a bracket 6 and coupling 7 the bracket is bolted to the actua tor valve to join them together and the coupling is used to connect the actuator output drive to the valve stem max tightening torque see table 1 Mountin...

Page 6: ... UNI 5075 A B C D E P 39 1 Cap Screw Indicator A2 70 ISO3506 40 2 Pistons GD AlSi8 5Cu3 5Fe UNI 5075 anodized 41 1 Identification Label Polyester Aluminium 42 2 Label EndCap Polyester Aluminium 43 1 Spigot Alloy6082 ASTM B221 Alodur 50 1 Body Alloy6083 ASTM B221 A B C D E P 60 1 Drive Shaft A105 ASTMA105 ENP 6 MAINTENANCE INSTRUCTION With the information given below AIR TORQUE provides the end use...

Page 7: ...sassembly of the end caps may result in injury Return actuator to AIR TORQUE for further maintenance For spring return actuators always remove spring cartridge Remove end cap O rings 14 and discard if replacing all soft components D Pistons disassembly Part No 40 figure 04 Holding the body 50 in a vice or similar device rotate the drive shaft 60 until the pistons 40 are released Caution Air pressu...

Page 8: ... figures 08 09 10 and 11 Install piston O rings 16 the Piston skirt 05 and piston head 15 bear ings Grease the internal surface of the body 50 and the piston 40 rack teeth Hold the body 50 in a horizontal position by inserting the top of the shaft into a vice or the bottom of the shaft connection into a male drive fitted in a vice as shown in figure 08 Ensure that the octi cam is in the right posi...

Page 9: ...d in figure 14 D Assembly of stop cap screws Parts 02 and stroke adjustment figure15 Insert on both the stop cap screw 02 the nut 04 the washer 03 and the O ring in 11 Fit the stop cap screw 02 in the body Stroke adjustment for standard rotation actuator Clockwise to close 0 Close position stoke adjustment with actuator in close position screw or unscrew the right from top view stop cap screw 02 u...

Page 10: ...has to turn during the opening of the valve anticlockwise fail safe to open by spring return the pistons and the cam turning of the drive shaft must be assembled as shown in figure bottom Way of turning The drive shaft of the actuator turns anticlockwise from end position of the actuator open pres sure fail on port 2 into the basic position close an opening of the valve is obtained The delivery wi...

Page 11: ...ition Remove the indicator and the spring clip Then push down the drive shaft a little while fixing the cam in it s position cam drive shaft until the Turn the drive shaft for one tooth connection square is parallel Now fit the drive shaft again After that turn the drive shaft in the open position see above and assemble the actuator Note only unscrew left adjustment screw Note adjust left screw at...

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