Airborne Systems SOLR 60410X, Operator & Maintenance Instructions

Page 1: ...Export Control Act Title 22 U S C Sec 2751 et seq or the Export Administration Act of 1979 as amended Title 50 U S C App 2401 et seq Violations of these export laws are subject to severe criminal pena...

Page 2: ...en Mask technical manual is protected by U S and International copyright laws Reproduction and distribution of the information within this technical manual without written permission from Airborne Sys...

Page 3: ...of changes page Some revisions may not require a new manual Contact your Airborne Systems sales associate for assistance in getting an updated technical manual CHANGE NO DATE TITLE OR BRIEF DESCRIPTIO...

Page 4: ...TM0063 2 SOLR 100 OXYGEN MASKLEVEL 3 II 60410X INTENTIONALLY BLANK...

Page 5: ...ual If you find any mistakes or if you know of a way to improve the procedures please let us know Mail your letter directly to Airborne Systems ATTN Technical Publications 5800 Magnolia Ave Pennsauken...

Page 6: ...TM0063 2 SOLR 100 OXYGEN MASKLEVEL 3 IV 60410X INTENTIONALLY BLANK...

Page 7: ...ASSEMBLY 5 15 Exhaust Assembly 5 15 Regulator Assembly 5 20 CHAPTER 6 TROUBLESHOOTING AND PARTS LIST 6 1 SECTION I FUNCTIONS CHECK AND TROUBLESHOOTING OF THE SOLR 100 OXYGEN MASK 6 1 TEST 6 1 Functio...

Page 8: ...TM0063 2 SOLR 100 OXYGEN MASKLEVEL 3 VI 60410X INTENTIONALLY BLANK...

Page 9: ...sassembling the SOLR mask ensure you have a clean and clear work space Wipe all work surfaces down with Isopropyl Alcohol All parts to be discarded will be listed in the following instruction All part...

Page 10: ...ing the locking ring counter clockwise Figure 5 3 Remove Exhaust Locking Ring 4 Using the needle nose pliers remove the locking wire from the exhaust valve assembly and discard Figure 5 4 Remove Locki...

Page 11: ...8 Set aside the locking ring exhaust valve stem and exhaust valve spring Figure 5 7 Set Aside Locking Ring Valve Stem and Valve Spring CAUTION REMOVAL OF GASKETS AND O RINGS SHOULD BE DONE WITH A PLAS...

Page 12: ...hone 2 Using the medium spanner wheel remove the regulator valve assembly by turning the locking ring counter clockwise Figure 5 10 Remove Regulator Locking Ring 3 Place the locking ring and locking w...

Page 13: ...O Ring from Inlet Quick Disconnect 7 Place the inlet quick disconnect off to the side 8 Using a 0 05 hex driver remove the set screw from the regulator housing and discard Figure 5 13 Remove Set Scre...

Page 14: ...d Washer 11 Remove diaphragm by hand and discard Figure 5 16 Remove and Discard Diaphragm CAUTION THE ANTI SUFFOCATION COVER IS UNDER SPRING PRESSURE USE CAUTION WHEN REMOVING 12 Using the T8 torx dri...

Page 15: ...sconnect port to eject the anti suffocation piston 15 Remove O ring ID 140 from anti suffocation piston and discard Figure 5 18 Using Compressed Air Remove Piston 16 Using the 5 64 hex driver remove t...

Page 16: ...e insert body counter clockwise while pulling on the lever Place the lever off to the side Figure 5 21 Once Lever Drops Remove it By Hand 19 Remove the insert body by hand Figure 5 22 Remove Insert Bo...

Page 17: ...Using a hollow tip screwdriver remove the crown from the insert body turning it clockwise Figure 5 24 Remove Crown from Insert Body 22 Remove O ring ID 364 from the insert body and discard it Place th...

Page 18: ...nd set to the side Figure 5 27 Remove Valve Spring 25 Using a plastic pick remove the sealing ring from the regulator body and discard it Figure 5 28 Remove and Discard Sealing Ring 26 Using the 0 05...

Page 19: ...zzle at the set screw opening and blast with compressed air to remove the balancing chamber Figure 5 30 Remove Balancing Chamber 28 Using a plastic pick remove the two O rings ID 228 from the balancin...

Page 20: ...TM0063 2 SOLR 100 OXYGEN MASK LEVEL 3 5 12 60410X INTENTIONALLY BLANK...

Page 21: ...RD 601254 0 1 SCREW SET 4 40 SOLR MASK DISCARD 601256 0 1 SCREW SET 4 40 NYLON TIP DISCARD 604175 0 1 SEAT BALANCED SOLR MASK DISCARD 604176 0 1 WASHER SOLR MASK DISCARD 604177 1 2 RING SEALING SOLR M...

Page 22: ...ANING 604167 0 1 CHAMBER BALANCING SOLR MASK LEVEL 3 CLEANING 604168 0 1 LEVER MACHINED SOLR MASK LEVEL 3 CLEANING 604169 0 1 COVER REGULATOR SOLR MASK LEVEL 3 CLEANING 604170 0 2 RETAINER MICROPHONE...

Page 23: ...trile or latex gloves are recommended All parts cleaned for oxygen service must be stored in a covered container or re sealable poly bag until the assembly step calls for the part Any part that shows...

Page 24: ...m of the exhaust valve centered Figure 5 33 Place Spring in the Exhaust Port 4 Place the seal plate valve on the spring Figure 5 34 Place Seal Plate Valve on Spring 5 Using the small spanner wheel wit...

Page 25: ...he cover Figure 5 36 Place Exhaust Cover on Exhaust Assembly 7 Bend the locking wire in half 8 Starting with the left side insert the locking wire Stop once it is 1 2 to 1 inch from the bend Figure 5...

Page 26: ...mbly and ensure it is seated properly 12 Align the two notches on the right side of the mask with the two indents on the exhaust assembly Figure 5 40 Align the Notches with the Mask to the Exhaust Ass...

Page 27: ...LEVEL 3 TM0063 2 60410X 5 19 15 Using the medium spanner wheel and torque wrench thread the locking ring onto the exhaust assembly turning it clockwise to 20 inch lbs Figure 5 42 Thread Locking Ring o...

Page 28: ...ancing chamber Figure 5 43 Place O Rings on Balancing Chamber 2 Insert balancing chamber into the regulator body ensuring open end is sticking up 3 Use plastic assist tool to ensure balancing chamber...

Page 29: ...lace O Ring on Crown 6 Place O ring ID 070 on the balanced seat by hand Figure 5 47 Place O Ring on Balanced Seat 7 Using the provided O ring tool place O ring ID 364 on the insert body Figure 5 48 Pl...

Page 30: ...imultaneously using the hollow tip screwdriver turning the crown counter clockwise Figure 5 50 Thread Crown into Insert Body NOTE ENSURE THE BALANCED SEAT IS CLEAN AND FREE FROM DEFECTS BEFORE INSERTI...

Page 31: ...Body 13 Using the hollow tip screw driver turn the crown clockwise to move the balanced seat forward until there is no obstructions in the slot for the lever Figure 5 54 Move Balanced Seat Forward NO...

Page 32: ...y 16 Using the hollow tip screwdriver turn the crown counter clockwise to raise the lever Continue turning the crown until the lever is fully raised 17 Once the lever is fully raised turn the crown cl...

Page 33: ...diaphragm Figure 5 59 Place Gasket in Regulator 20 Using the large spanner wheel and torque wrench thread the regulator cover onto the regulator body to 12 inch lbs Figure 5 60 Thread Regulator Cover...

Page 34: ...igure 5 62 Place O Ring on Quick Disconnect 23 Using the 3 8 deep well socket with the torque wrench thread the inlet quick disconnect into the insert body to 20 inch lbs Figure 5 63 Thread Inlet Quic...

Page 35: ...tion Plate 28 Place the anti suffocation cover over the anti suffocation spring compressing it until it is flush with the regulator body CAUTION THE ANTI SUFFOCATION COVER WILL BE UNDER SPRING TENSION...

Page 36: ...ce a dust cap on the quick disconnect Figure 5 69 Place Dust Cap on Quick Disconnect 32 Using the T8 torx driver connect the microphone cable to the regulator Adjust the microphone wire until the fema...

Page 37: ...icrophone Wire Retainers to 6 Inch lbs 34 Align the two notches on the left side of the mask to the two indents on the regulator assembly Figure 5 72 Align the Notches on the Mask and the Regulator 35...

Page 38: ...ium spanner wheel thread the locking ring onto the regulator turning it clockwise and torque to 20 inch lbs Figure 5 74 Thread Locking Ring onto Regulator 38 Connect the microphone wire to the microph...

Page 39: ...erial number of each unit Functions Check Procedure 1 Anti suffocation test a Attach the mask to the test stand outlet hose b Slowly increase the regulator pressure with RI when watching the anti suff...

Page 40: ...s out of 70 2 PSI use the regulator RI to readjust h Using V5 adjust the flow to 100 SLPM on FM1 i G5 must read less than 3 inches of water j If the input pressure falls out of 70 2 PSI use the regula...

Page 41: ...Interface Seal 70 2 Oxygen Concentration Above 90 4 Inhalation Effort PB 70 2 Below 3 Inches of Water 20 SLPM IN H2O Below 3 Inches of Water 70 SLPM IN H2O Below 3 Inches of Water 100 SLPM IN H2O 5 In...

Page 42: ...TM0063 2 SOLR 100 OXYGEN MASK LEVEL 3 6 4 60410X INTENTIONALLY BLANK...

Page 43: ...e seat wipe clean with alcohol reinstall Damaged Seat Crown Remove the seat and crown inspect under magnification replace defective part Mask Interface Seal Unable to Achieve 90 Bad Position on Interf...

Page 44: ...exhaust valve spring Defective Check Valve Remove and replace check valve Debris in the Exhaust Valve Disassemble clean reassemble Communications Communication Does Not Occur Malfunctioning Microphon...

Page 45: ...lists and illustrates replacement parts for maintenance and in procurement requisition or storage issue and identification of new or reclaimed parts for the oxygen mask The following explains the arr...

Page 46: ...R 100 TEAMWENDY LW REF 604108 0 MASK SOLR 100 XSN REF 604108 1 MASK SOLR 100 SN REF 604108 2 MASK SOLR 100 MN REF 604108 3 MASK SOLR 100 MW REF 604108 4 MASK SOLR 100 LW REF 1 601260 0 SCREW SOLR MASK...

Page 47: ...YGEN MASK LEVEL 3 TM0063 2 60410X 6 9 8 604172 0 FACEPIECE XSN SOLR MASK 1 604172 1 FACEPIECE SN SOLR MASK 1 604172 2 FACEPIECE MN SOLR MASK 1 604172 3 FACEPIECE MW SOLR MASK 1 604172 4 FACEPIECE LW S...

Page 48: ...TM0063 2 SOLR 100 OXYGEN MASK LEVEL 3 6 10 60410X INTENTIONALLY BLANK...

Page 49: ...SOLR 100 OXYGEN MASK LEVEL 3 TM0063 2 60410X 6 11 Figure 6 2 100 Regulator Assembly Illustrated Parts Breakdown...

Page 50: ...REGULATOR ASSY 1 9 604161 0 INSERT BODY 1 10 604162 0 PLATE DILUTION VALVE 1 11 604163 0 PISTON DILUTION VALVE 1 12 604164 0 COVER VALVE ANTI SUFFOCATION 100 O2 1 13 604165 0 INLET QUICK DISCONNECT 1...

Page 51: ...SOLR 100 OXYGEN MASK LEVEL 3 TM0063 2 60410X 6 13 Figure 6 3 Exhaust Valve Assembly Illustrated Parts Breakdown...

Page 52: ...ON UNITS PER ASSY 1 604154 1 PORT EXHAUST VALVE ASSY 1 2 604156 0 COVER EXHAUST 1 3 604157 0 PLATE SEAL EXHAUST VALVE 1 4 604177 1 RING SEALING SOLR MASK 1 5 604178 1 VALVE EXHAUST STEM SOLR MASK 1 6...

Page 53: ...e Assembly Illustrated Parts Breakdown FIGURE INDEX NUMBER PART NUMBER DESCRIPTION UNITS PER ASSY 1 601062 0 SCREW SOLR MASK 4 40 T8 TORX 2 2 604170 0 RETAINER MICROPHONE WIRE 1 3 604173 0 MICROPHONE...

Page 54: ...TM0063 2 SOLR 100 OXYGEN MASK LEVEL 3 6 16 60410X INTENTIONALLY BLANK...

Page 55: ...QTY UNIT OF ISSUE PHOTO 601359 0 1 4 16 DUST CAP MALE MASK SC 1 4 16 1 EA 604150 0 VALVE EXHAUST ASSY 1 EA 604151 0 REGULATOR ASSEMBLY 1 EA 604181 1 WIRE LOCKING 4IN SOLR MASK 1 EA 604177 1 RING SEAL...

Page 56: ...QTY UNIT OF ISSUE PHOTO 604159 0 WASHER LOCKING 1 EA 604158 0 RING LOCKING 1 EA 604184 0 MICROPHONE WIRE SOLR MASK 1 EA 604170 0 RETAINER MICROPHONE WIRE 1 EA 601062 0 SCREW SOLR MASK 4 40 T8 TORX 1 E...

Page 57: ...RT EXHAUST VALVE 1 EA 604157 0 SEAL PLATE EXHAUST VALVE 1 EA 604179 0 SPRING EXHAUST VALVE 1 EA 604160 0 BODY REGULATOR 1 EA 604161 0 INSERT BODY 1 EA 604164 0 COVER VALVE ANTI SUFFOCATION 1 EA 604182...

Page 58: ...Y UNIT OF ISSUE PHOTO 604175 0 SEAT BALANCED SOLR MASK 1 EA 604166 0 CROWN SOLR MASK 1 EA 604165 0 INLET QUICK DISCONNECT 1 EA 604168 0 LEVER MACHINED SOLR MASK 1 EA 604169 0 COVER REGULATOR SOLR MASK...

Page 59: ...SSUE PHOTO 604183 0 DIAPHRAGM SOLR MASK 1 EA 604184 0 CROWN EXHAUST VALVE 1 EA 601260 0 SCREW SOLR MASK STRAPS 4 EA 601262 0 BAYONET OFFSET LEFT AND RIGHT 1 EA 601261 0 MASK STRAP KIT BLK TEAM WINDY 1...

Page 60: ...BER BALANCING SOLR MASK 1 EA 601254 0 SCREW SET 4 40 SOLR MASK 1 EA 601017 0 O RING ID 070 1 EA 601017 6 O RING ID 140 1 EA 601017 2 O RING ID 228 4 EA 601017 5 O RING ID 364 1 EA 604171 X HARDSHELL A...

Page 61: ...WHEEL SOLR SMALL 1 EA 601767 1 SPANNER WHEEL SOLR MEDIUM 1 EA 601767 2 SPANNER WHEEL SOLR LARGE 1 EA 601758 0 SOCKET DRIVER 1 4 INCH DRIVE 1 EA 601762 0 BIT POWER TO DRIVE 1 4 DRIVE 2 1 EA 601762 3 BI...

Page 62: ...4 SCREWDRIVER 0 PHILLIPS PRECISION 1 EA 601752 3 SCREWDRIVER 2 PHILLIPS STUBBY 1 EA 601753 3 SCREWDRIVER 3 16 HOLLOW TIP 1 EA 601744 0 PLIERS NEEDLE NOSE 6 3 4 1 EA 601743 0 TWEEZERS SS 3 1 EA 601746...

Page 63: ...TEM NAME QTY UNIT OF ISSUE PHOTO 607520 0 CHRITO LUBE 1 EA 607511 0 PTFE TAPE 1 EA 607508 0 CROSS CHECK TORQUE SEAL 1 EA 607509 0 BOTTLE SQUEEZE W NOZZLE BLUE 1 EA 607510 0 LEAKTECH SOAPY WATER 1 GALL...

Page 64: ...TM0063 2 SOLR 100 OXYGEN MASK LEVEL 3 6 26 60410X PART NUMBER ITEM NAME QTY UNIT OF ISSUE PHOTO 607200 0 SOLR PORTABLE TEST STAND 1 EA...

Page 65: ...OLR 100 OXYGEN MASK 60410X ISSUE 2 15 JANUARY 2020 Approved For Distribution Prepared By Oliver K Frazeur Technical Writer Assistant Airborne Systems NJ Reviewed By Yannick Bonnemaiso 02 Systems R D M...

Page 66: ...TM0063 2 SOLR 100 OXYGEN MASK LEVEL 3 B 60410X INTENTIONALLY BLANK...

Page 67: ...u centimeter 1000 cu millimeters 06 cu inch 1 cu decimeter 1000 cu centimeters 61 02 cu inch 1 cu meter 1000 cu decimeters 35 31 feet Approximate Conversion Factors To Change To Multiply By To Change...