AIREDALE DR10H-0, Technical Manual

Page 1: ...EMS52086 FM00542 Dry coolers DR10 DR95 TECHNICAL MANUAL ...

Page 2: ...ing Ltd Spares A spares list for 1 3 and 5 years will be supplied with every unit and is also available from our Spares department on request Training As well as our comprehensive range of products Airedale offers a modular range of Refrigeration and Air Conditioning Training courses for further information please contact Airedale Customer Services For further assistance please e mail enquiries ai...

Page 3: ...ase size 1 and 2 1 fan 13 Horizontal case size 3 2 Fans 14 Vertical case size 3 2 Fans 14 Horizontal case size 4 3 Fans 15 Vertical case size 4 3 fans 16 Vertical case size 5 4 fans 18 Unit Lifting 19 Operating Limits 20 Performance Data Dry Coolers 20 Standard Dry Cooler Fan 20 Sound Data 22 Horizontal 23 Vertical 24 Mechanical Data 25 Waterside Pressure Drop 29 Electrical Data 30 Notes 33 Conden...

Page 4: ...ollowing extensive leak and pressure testing and carry a holding charge of inert gas CE Directive Airedale certify that the equipment detailed in this manual conforms with the following EC Directives Electromagnetic Compatibility Directive EMC 2014 30 EU Low Voltage Directive LVD 2014 35 EU Machinery Directive MD 89 392 EEC in the version 2006 42 EC Pressure Equipment Directive PED 97 23 EC Articl...

Page 5: ...motor shall have inbuilt thermal overload protection and the assembly shall be supplied complete with a finger guard for protection Shall be available in either horizontal or vertical air discharge orientation please specify at order Electrical All electrical components shall be rated for all year round outdoor use All wiring shall be colour coded and numbered for identification All units shall be...

Page 6: ... significant power reduction in comparison with equivalent AC fan at both full and modulated fan speeds The inbuilt EC fan control module shall allow for fan speed modulation from 0 100 the modulating range of a standard AC fan is typically 40 100 of full fan speed Optional Extras General Short Case Axial Fans SCAF Short case axial fans shall be supplied for indoor installations where discharge ai...

Page 7: ...20H 0 CR30H 0 DR25H 0 CR35H 0 DR30H 0 CR50H 0 DR35H 0 CR60H 0 DR45H 0 CR65H 0 DR40H 0 CR75H 0 DR50H 0 CR80H 0 DR55H 0 CR95H 0 DR75H 0 CR105H 0 DR70H 0 CR130H 0 DR95H 0 CR140H 0 CR165H 0 Installation data Case Sizes A B B C C D D E E The range of condensers and dry coolers are grouped together for easier identification Case sizes 1 5 16 Condensers 14 Dry coolers ...

Page 8: ...stallation Ambient Temperature Sensor Location Horizontal Airflow In the case of a unit with a horizontal airflow specified the location shown in figure 1 will be the final position of the ambient temperature sensor fitted in house before shipment Figure 1 Ambient Sensor Location ...

Page 9: ...low the ambient temperature sensor should be mounted where shown in figure 1 This will be for transport purposes only Once the unit has been installed the bracket is to be removed from this location and fastened to the bracket attached to the coil shown in figures 3 5 Figure 2 Sensor Mounting Location Figure 3 New Sensor Bracket 2 OFF M5 NUTSERTS ...

Page 10: ...Dry Cooler Condensers 10 Dry Coolers Technical Manual 9308503 V1 8 0_04_2016 Installation Figure 4 Existing Bracket Mounting Position Figure 5 Sensor Location Overview ...

Page 11: ...equired Positioning dry coolers on top of each other can cause the bottom unit to be starved of air A 1 5m Two stacked units B 0 5m For single unit IMPORTANT IMPORTANT Unit diagrams can be supplied on request The following illustrations show the unit following fixing leg re orientation instructions are provided for this at delivery The legs attached to the top of the unit are for lifting and stack...

Page 12: ...5 1102 1167 1000 1040 700 90 96 101 DR20 1102 1167 1000 1040 700 106 118 103 Diagram illustrated in mm 1 Airflow 2 Minimum clearances 3 12 7mm fixing hole 4 Mains electric isolator 5a Inlet water connections 5b Outlet water connections 6 Top brackets may be used to secure unit of similar size on top using 2 x 12 7mm fixing holes 7 40mm lifting holes LIFTING CENTERS FIXING CENTERS VERTICAL A B 1107...

Page 13: ...nnections 5b Inlet water connections 6 40mm lifting holes A B B D A 1 1 6 3 A B 3 0 0 0 E C 4 5b 5a 2 500 500 5 0 0 5 0 0 2 2 2 2 DIMENSIONS mm WEIGHTS kg Standard Fan Fan Options Standard AC Fan Optional EC Fan Optional SCAF SCAF EC A B C D E B B DR10 1102 1090 1167 1042 1107 1130 1127 77 83 88 DR12 1102 1155 1167 1042 1107 1140 1170 93 105 90 DR15 1102 1090 1167 1042 1107 1130 1127 90 96 101 DR2...

Page 14: ...67 1000 2121 700 165 188 159 DR35 2184 1167 1000 2121 700 162 175 184 DR45 2184 1167 1000 2121 700 195 218 189 Vertical case size 3 2 Fans A B AIR FLOW HORIZONTAL O12 7mm 920 FIXING CENTERS 700 FIXING CENTERS LIFTING CENTERS 150 500 B C E B D D A DIMENSIONS mm WEIGHTS kg Standard Fan Fan Options Standard AC Fan Optional EC Fan Optional SCAF SCAF EC A B C D E B B DR25 2184 1090 1167 2124 1107 1130 ...

Page 15: ...ng hole 4 Mains electric isolator 5a Inlet water connections 5b Outlet water connections 6 Top brackets may be used to secure unit of similar size on top using 2 x 12 7mm fixing holes 7 40mm lifting holes 8 Optional Short Case Axial Fan with integral duct fixing holes DIMENSIONS mm WEIGHTS kg Standard Fan Standard AC Fan Optional EC Fan Optional SCAF A B C D E DR40 3565 1167 1000 1752 700 208 228 ...

Page 16: ...ow 2 Minimum clearances 3 12 7mm fixing hole 4 Mains electric isolator 5a Outlet water connections 5b Inlet water connections 6 40mm lifting holes 7 Optional short case axial fan with integral duct fixing holes DIMENSIONS mm WEIGHTS kg Standard Fan Fan Options Standard AC Fan Optional EC Fan Optional SCAF SCAF EC A B C D E B B DR40 3565 1090 1167 1753 1107 1130 1127 208 228 242 DR50 3565 1155 1167...

Page 17: ... 2 Minimum clearances 3 12 7mm fixing hole 4 Mains electric isolator 5a Inlet water connections 5b Outlet water connections 5 Top brackets may be used to secure unit of similar size on top using 2 x 12 7mm fixing holes 6 40mm lifting holes DIMENSIONS mm WEIGHTS kg Standard Fan Standard AC Fan Optional EC Fan Optional SCAF A B C D a D b D c E DR70 4641 1167 1000 1524 1539 1524 700 349 375 394 DR95 ...

Page 18: ...es 2 see previous outdoor units in vertical configuration Diagram illustrated in mm 1 Air flow 2 Minimum clearances 3 12 7mm fixing hole 4 Mains electric isolator 5 40mm lifting holes 6 Optional short case axial fan with integral duct fixing holes DIMENSIONS mm WEIGHTS kg Standard Fan Fan Options Standard AC Fan Optional EC Fan Optional SCAF SCAF EC A B C D a D b D c E B B DR70 4641 1090 1167 1524...

Page 19: ...ation secured to a pallet Where possible the unit should be moved with the pallet in place Use 4 lifting eyes attached to 4 individual slings chains supplied by others and attach 2 to each top leg using the holes provided as illustrated Vertical Air Discharge The unit is delivered in horizontal air discharge configuration with the mains isolator and fan speed controller already configured for vert...

Page 20: ...45 C 40 C 45 1 31 7 18 3 50 C 45 C 58 1 44 8 31 6 18 3 55 C 50 C 71 5 57 7 44 4 31 4 18 3 DR25 35 C 30 C 24 4 40 C 35 C 43 1 24 5 45 C 40 C 61 5 43 24 5 50 C 45 C 79 7 61 2 42 9 24 5 55 C 50 C 98 79 3 60 9 42 8 24 6 DR30 35 C 30 C 30 6 40 C 35 C 54 5 30 7 45 C 40 C 78 54 5 30 8 50 C 45 C 101 4 77 8 54 4 30 9 55 C 50 C 124 9 101 77 5 54 3 30 9 DR35 35 C 30 C 34 8 40 C 35 C 57 4 34 6 45 C 40 C 79 5 ...

Page 21: ...ction Water Entering Leaving Ambient Temperature C 25 C 30 C 35 C 40 C 45 C Output Output Output Output Output kW kW kW kW kW DR55 35 C 30 C 55 40 C 35 C 91 2 54 8 45 C 40 C 126 3 90 4 54 4 50 C 45 C 161 2 125 1 89 6 54 55 C 50 C 196 159 5 123 8 88 7 53 7 DR70 35 C 30 C 74 7 40 C 35 C 122 6 74 2 45 C 40 C 169 4 121 5 73 7 50 C 45 C 215 8 167 6 120 3 73 1 55 C 50 C 262 1 213 4 165 8 119 2 72 6 DR75...

Page 22: ...1 2009 All Sound Power Levels quoted are calculated from measured sound intensity according BS EN ISO9614 Part 1 2009 Semi Hemispherical Sound Pressure Levels are calculated from sound power using the semi hemispherical method where the noise source is in junction with 2 boundaries i e the floor and 1 wall IMPORTANT The sound data quoted is based on the unit having the STANDARD FAN running at FULL...

Page 23: ... 54 59 46 46 45 42 35 34 DR30 Power 82 83 80 82 79 78 74 67 59 Pressure 10m 54 55 52 54 51 50 46 39 31 DR35 Power 81 85 90 77 77 76 73 66 65 Pressure 10m 53 57 62 49 49 48 45 38 37 DR45 Power 85 86 83 85 82 81 77 70 62 Pressure 10m 57 58 55 57 54 53 49 42 34 DR40 Power 81 85 90 77 77 76 73 66 65 Pressure 10m 53 57 62 49 49 48 45 38 37 DR50 Power 85 86 83 85 82 81 77 70 62 Pressure 10m 57 58 55 57 ...

Page 24: ... 52 62 45 46 46 42 36 35 DR30 Power 83 80 83 82 79 79 73 68 60 Pressure 10m 55 52 55 54 51 51 45 40 32 DR35 Power 82 83 93 76 77 77 73 67 66 Pressure 10m 54 55 65 48 49 49 45 39 38 DR45 Power 86 83 86 85 82 82 76 71 63 Pressure 10m 58 55 58 57 54 54 48 43 35 DR40 Power 82 83 93 76 77 77 73 67 66 Pressure 10m 54 55 65 48 49 49 45 39 38 DR50 Power 86 83 86 85 82 82 76 71 63 Pressure 10m 58 55 58 57 ...

Page 25: ... Motor Axial Quantity 1 1 1 Diameter mm 630 710 630 Maximum Speed rpm 895 930 895 Dry Cooler Internal Water Volume L 6 6 6 6 11 9 Nominal Flowrate l s 0 53 0 65 0 7 Pressure Drop kPa 11 9 17 8 20 7 OPTIONAL EXTRAS Short Case Axial Fan Designed to 75 Pa ESP Dimensions Horizontal H x W x L mm 1167 x 1000 x 1102 1167 x 1000 x 1102 1167 x 1000 x 1102 Dimensions Vertical H x W x L mm 1130 x 1167 x 1102...

Page 26: ...0 710 630 710 Maximum Speed rpm 930 895 930 895 930 Dry Cooler Internal Water Volume L 11 9 14 8 14 8 26 7 26 7 Nominal Flowrate l s 0 9 1 2 1 47 1 64 2 1 Pressure Drop kPa 46 4 15 3 20 5 38 5 60 4 OPTIONAL EXTRAS Short Case Axial Fan Designed to 75 Pa ESP Dimensions Horizontal H x W x L mm 1167 x 1000 x 1102 1167 x 1000 x 2184 1167 x 1000 x 2184 1167 x 1000 x 2184 1167 x 1000 x 2184 Dimensions Ve...

Page 27: ...3 3 3 Diameter mm 630 710 630 Maximum Speed rpm 895 930 895 Dry Cooler Internal Water Volume L 23 1 23 1 43 2 Water flowrate l s 2 2 5 2 6 Pressure Drop kPa 48 5 70 32 OPTIONAL EXTRAS Short Case Axial Fan Designed to 75 Pa ESP Dimensions Horizontal H x W x L mm 1167 x 1000 x 3565 1167 x 1000 x 3565 1167 x 1000 x 3565 Dimensions Vertical H x W x L mm 1130 x 1167 x 3565 1140 x 1167 x 3565 1130 x 116...

Page 28: ... 4 4 Diameter mm 710 630 710 Maximum Speed rpm 930 895 930 Dry Cooler Internal Water Volume L 43 2 55 9 55 9 Water flowrate l s 3 4 3 5 4 6 Pressure Drop kPa 53 62 94 OPTIONAL EXTRAS Short Case Axial Fan Designed to 75 Pa ESP Dimensions Horizontal H x W x L mm 1140 x 1000 x 3565 1167 x 1000 x 4641 1167 x 1000 x 4641 Dimensions Vertical H x W x L mm 1140 x 1167 x 3565 1130 x 1167 x 4641 1140 x 1167...

Page 29: ...Condensers Dry Coolers 29 Dry Coolers Technical Manual 9308503 V1 8 0_04_2016 Technical Waterside Pressure Drop ...

Page 30: ... Load Amps A 2 6 1 7 2 6 1 7 2 6 1 7 2 6 Locked Rotor Amps A 9 2 6 1 9 2 6 1 9 2 6 1 9 2 OPTIONAL EXTRAS Short Case Axial Fan Per Fan Quantity 1 1 1 1 2 2 2 Motor Size kW 1 15 1 94 1 15 1 94 1 15 1 94 1 15 Full Load Amps A 8 6 3 4 8 6 3 4 8 6 3 4 8 6 Locked Rotor Amps A 25 8 11 9 25 8 11 9 25 8 11 9 25 8 EC Dry cooler Fan Per Fan Quantity 1 1 1 1 2 2 2 Motor Size kW 0 73 1 68 0 73 1 68 0 73 1 68 0...

Page 31: ...30V 1Ph 400V 3Ph Fan Per Fan Quantity 2 3 3 3 3 4 4 Motor Size kW 0 88 0 6 0 88 0 6 0 88 0 6 0 88 Full Load Amps A 1 65 2 62 1 65 2 62 1 65 2 62 1 65 Locked Rotor Amps A 6 1 9 17 6 1 9 17 6 1 9 17 6 1 OPTIONAL EXTRAS Short Case Axial Fan Per Fan Quantity 2 3 3 3 3 4 4 Motor Size kW 1 94 1 15 1 94 1 15 1 94 1 15 1 94 Full Load Amps A 3 4 8 6 3 4 8 6 3 4 8 6 3 4 Locked Rotor Amps A 11 9 25 8 11 9 25...

Page 32: ...l 9308503 V1 8 0_04_2016 Technical RxTx RxTx GND RxTx RxTx GND Panel Side Customer Side pLAN Termination The plugged termination ensures that the connections are made simultaneously Failure to attach the cables this way may cause damage to the controller ...

Page 33: ...Condensers Dry Coolers 33 Dry Coolers Technical Manual 9308503 V1 8 0_04_2016 Technical Notes ...

Page 34: ...ons of Sale Warranty and Warranty Procedure available upon request Procedure When a component part fails a replacement part should be obtained through our Spares department If the part is considered to be under warranty the following details are required to process this requirement Full description of part required including Airedale s part number if known The original equipment serial number An a...

Page 35: ...Condensers Dry Coolers 35 Dry Coolers Technical Manual 9308503 V1 8 0_04_2016 Technical ...

Page 36: ...on Leeds LS19 6JY Tel 44 0 113 2391000 Fax 44 0 113 2507219 E mail enquiries airedale com Web www airedale com PART NO ISSUE TM E 10 2012 1 1 0 02_2013 1 3 0 10 2014 1 4 0 07 2015 1 5 0 08 2015 1 6 0 10 2015 1 7 0 11 2015 1 8 0 04 2016 TM_Drycoolers_9308503_V1 8 0_04_2016 ...