AIRLESSCO 3A1186A, Operation - Repair - Parts

Page 1: ... and coatings For professional use only Airlessco GS800 24F574 3000 psi 20 7 MPa 207 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Gun Manual 312363 English 312364 Spanish 312365 French ti16161a ...

Page 2: ...s static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the gun at or spray any perso...

Page 3: ...equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility MOVING PARTS HAZARD Moving parts can pinch cut or amp...

Page 4: ...ate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer WARNING W...

Page 5: ...lockwise to decrease pressure Prime Pressure PR Relief Valve Primes pump and relieves pressure from gun hose and tip B Prime Pressure PR Relief Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position It is in the Open position when there is a wider gap between valve handle and cam body C Prime Pressure PR Relief Valve Closed Position Pressurizes sy...

Page 6: ...Valve or other reason slowly loosen the tip nut or hose coupling Setup Grounding Always ground the following components Sprayer Connect a ground wire and clamp sup plied to a true earth ground Fluid Hose Use only grounded hoses Spray Gun of Dispensing Valve Grounding is obtained through connection to a properly grounded fluid hose and pump Object being sprayed According to local code Connect the h...

Page 7: ...rial to water base material flush with mineral spirits followed by soapy water then a clean water flush When flushing with solvents ground pail and gun Flush before changing colors before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flushing 1 Make sure the gun trigger lock in engaged and there is no spray tip in the gun Refer to the separate i...

Page 8: ...t low pressure 13 Allow the pump to operate until clean solvent comes from the gun 14 Release the trigger and engage the gun trigger lock 15 If you are going to start spraying place the pump or suction tube into the supply container Release the gun trigger lock and trigger the gun into another empty metal container holding a metal part of the gun firmly against the metal pail forcing the solvent f...

Page 9: ...or ing then fill the pump and hoses with an oil based solvent such as mineral spirits or Graco or Airlessco Pump Armor For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and gun filled with mineral spirits Long Term For longer storage use Graco or Airlessco Pump Armor Shut off sprayer Relieve Pressure page 6 and make su...

Page 10: ...ting rod pin 1 8 Remove the suction tube assembly from the fluid pump 9 by unscrewing the suction nut 7 with the packing adjustment tool 189211 9 Using a 1 2 wrench unscrew the two bolts 8 from the cover assembly 14 The fluid pump 9 will be hanging loosely at this point 10 Remove the connecting rod pin 1 out of the con necting rod allowing the removal of the fluid pump 9 from the machine Fluid Pum...

Page 11: ...e Pres sure Relief Procedure and readjust the packing nut per step 7 above 9 Install the connecting rod shield 12 so that the small hole is in the upper right hand corner Servicing the Outlet Valve 1 Disconnect the Fluid Pump page 10 2 Place piston holder in a vise Slide piston into the holder and lock in place with a 3 8 dowel 3 Use 1 4 allen wrench to unscrew the outlet seat retainer from the pi...

Page 12: ...tion ball and suc tion retainer 3 Clean all parts and inspect them for wear or dam age replacing parts as needed 4 Clean inside of the fluid pump body 5 Reassemble lower suction valve assembly by plac ing the suction seat O ring suction ball and suction ball guide in the suction nut and screw onto fluid pump body ti16055a 8 9 10 11 12 13 ...

Page 13: ...er 15 and slide over the top of the piston 14 it doesn t matter which direction it sits falling onto the lower packings 8 Take three Belleville Springs 16 and slide over the top of the piston 14 in the following order First spring curve facing down Second spring curve facing down Third spring curve facing down 9 Take the upper male gland 17 and place it rounded side up 10 Take three upper polyethy...

Page 14: ... Connect 5000 psi glycerine pressure gauge on out let of pump between fluid pump and airless hose to monitor Fluid Pump Pressure 3 Start engine and run at maximum RPM Turn prime Valve to open Prime position Turn Pressure Con trol Knob to maximum position fully clockwise 4 Using an insulated screwdriver adjust Pressure Calibration Trimpot by turning clockwise until the clutch engages When the clutc...

Page 15: ...ecure leads with tie strap 8 Replace cover on unit Ensure the leads are not pinched or damaged in the process of replacing covers TO CLUTCH PRESSURE CALIBRATION TRIMPOT TO ENGINE BLUE BLUE GREEN BLACK BLACK BLACK BLACK ti16165a ...

Page 16: ...tuck or fouled balls Unit primes but has poor or no pressure Pressure set too low Turn up pressure Filter s are clogged Clean or replace gun filter inlet filter and or manifold filter Outlet valve fouled worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve Packings and or piston worn Tighten packing nut repack unit Unit does not maintain good spraying pressu...

Page 17: ...e side of the engine With the engine at maximum RPM 3600 pressure con trol knob in maximum clockwise position and prime valve open priming read the AC voltage from the magneto lead to the sprayer frame The reading should be 19 24 VAC If outside this range replace the magneto If the magneto is producing proper voltage see Defective Sen sor Defective Sensor Test the sensor by reading the resistance ...

Page 18: ...al too viscous Thin cautiously Application too heavy Reduce pressure and or use tip in next smaller tip size Coating fails to close and smooth over Material too viscous Thin cautiously Spray pattern irregular deflected Orifice clogged Clean carefully Tip damaged Replace with new tip Craters or pock marks bub bles on work Solvent balance Use 1 to 3 short solvents remainder long solvents this is mos...

Page 19: ...2a 1 2 3 4 7 5 6 8 8 9 10 Ref Part Description Qty 1 867145 Base 1 2 301356 Spring 1 3 867377 O Ring 1 4 867214 Filter 60 Mesh 1 5 867647 Support 1 6 867077 Base 1 7 867004 Swivel 1 8 867420 Plug 3 8 2 9 867309 Nipple 3 8 M x 1 4 M 1 10 867417 Plug 1 4 1 ...

Page 20: ... 3 331196 Dowel Pin 1 4 331027 Outlet Ball 1 5 111457 O Ring 1 6 331026 Outlet Seat 1 7 331314 Outlet Seat Retainer 1 ti16054a ti16055a 8 9 10 11 12 13 Ref Part Description Qty 8 331011 Fluid Pump Body 1 9 331029 Suction Ball Guide 1 10 331030 Suction Ball 1 11 108526 O Ring 1 12 331292 Suction Seat 1 13 331034 Suction Nut 1 ...

Page 21: ...1 2 331117 Sleeve 1 3 331062 Retaining Ring 1 4 867277 Hose Connector 1 5 867277 Hose Connector 1 6 867238 Swivel 1 7 331034 Suction Nut 1 8 867539 Bolts 2 9 331209 Fluid Pump 1 10 331093 Piston Rod 1 11 331074 Tube Spacers 1 12 331111 Connection Rod Shield 1 13 331038 Connecting Rod 1 14 331537 Cover Assembly 1 5 6 4 ...

Page 22: ...nd 1 4 331011 Fluid Pump Body 1 18 331023 Packing Polyethylene 1 5 331029 Suction Ball Guide 1 19 331021 Female Gland 1 6 331030 Suction Ball 1 20 331019 Packing Holder 1 7 108526 O Ring 1 21 331037 Packing Leather 1 8 331292 Suction Seat 1 22 331307 Packing Leather 1 9 331034 Suction Nut 1 23 331306 Packing Leather 1 10 331314 Outlet Seat Retainer 1 24 107313 White O Ring 1 11 331026 Outlet Seat ...

Page 23: ...590 Crank Assembly 1 25 867290 Key 1 7 867474 Retaining Ring 3 26 866082 Pin 1 8 867058 Bearing Ball 1 27 331117 Sleeve 1 9 305340 Pinion Shaft 1 28 331062 Retaining Spring 1 10 305047 Ball Bearing 1 29 331209 Fluid Pump 1 11 305287 End Bell 1 30 162453 Hose Connector 1 12 24F115 Mounting Box Bracket 1 31 331074 Spacer 2 13 867494 Screw 4 32 331061 Sleeve Bearing 1 14 301666 Clutch Assembly 1 33 8...

Page 24: ...ning Ring 1 3 113023 Lock Washer 4 14 867290 Key 1 4 114530 Honda GX160 1 15 305278 Clutch 1 5 867339 Nylon Tie 1 16 331178 Rubber Extension 1 6 867306 Mounting Base 1 17 867494 Screw 1 7 867302 Locknut 1 18 24E115 Mounting Box Bracket 1 8 867489 Screw 1 19 136217 Nut 1 9 867729 Lock Washer 1 20 867496 Screw 1 10 866212 Key 1 21 305310 Gearbox and Pump Assembly 1 11 305279 Clutch Adapter 1 3016666...

Page 25: ...et 1 2 136126 HX HD Screw 4 12 867704 Washer 2 3 140029 Flat Washer 12 13 100450 Screw 2 4 866356 Spacer 2 289316 Gun 500 Not Shown 5 867736 10 Wheel 2 HSE1450 Hose 1 4 x 50 Not Shown 6 143029 Set Collar 2 16F584 Label GS800 Front Not Shown 7 331048 Rubber Boot 1 342402 Label Warning Not Shown 8 867325 Centerlock Nut 4 342404 Label Warning Not Shown 9 867234 Nut 2 342473 Label Warning Not Shown 10...

Page 26: ...let Strainer 1 Prime Valve 866428 Ref Part Description Qty 1 865013 Adaptor 1 2 235014 Drain Valve 1 3 867102 Cam 1 4 867404 Pin 1 5 867263 Handle 1 Ref Part Description Qty 1 331290 Suction Hose Assy 1 2 187651 Inlet Strainer 1 3 867370 PTFE O Ring 1 4 Drain Hose 1 5 241920 Threaded Deflector 1 6 867759 Male Connector 1 7 865721 Includes 4 5 6 8 8 276888 Drain Line Clip ti16061a ti16062a ti16063a...

Page 27: ...H PRESSURE CALIBRATION TRIMPOT TO ENGINE BLUE BLUE GREEN BLACK BLACK BLACK BLACK ti16165a 1 2 3 4 5 3 Ref Part Description Qty Ref Part Description Qty 1 331184 Spacer 1 4 865676 Control Board 1 2 867291 Knob 1 5 866334 Sensor 3 867352 O Ring 1 ...

Page 28: ... working pressure 3000 psi 20 7 MPa 207 bar Maximum delivery gpm lpm 0 80 3 6 Maximum tip size 0 029 Fluid outlet npsm 1 4 in Wetted parts zinc and nickel plated carbon steel nylon stain less steel PTFE acetal leather UHMWPE aluminum tungsten carbide ...

Page 29: ...Notes 3A1186A 29 Notes ...

Page 30: ...ve parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED...