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AirVerter

® 

Model 96 HVLP Paint Spray System

DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT

3

EQUIPMENT REQUIREMENTS

Air Compressor

A.  Air compressors used with AirVerter

®

 Spray

Guns must be able to HOLD a minimum of 40
PSI while spraying.

  Note

:  Position a

pressure gauge in the air hose nearest the
spray gun to be assured of the PSI required to
satisfactorily spray your coating.

B. The AirVerter

®

 Inductor (AV-005) requires a

minimum 5 HP compressor.

High Pressure Air Hose

A.  Air hose lengths up to 50 feet 

MUST

 have an

I.D. of 3/8" including fittings.

B.  Air hose lengths greater than 50 feet 

MUST

have an I.D. of 1/2" including fittings.

Paint Cup, Pressure Pot or
Diaphragm Pump

Be certain to follow manufacturer’s instructions.

OPERATING INSTRUCTIONS

A.  The Model AV-096 Spray Gun operates with a

constant flow of air through the gun.  The
trigger controls the fluid flow only.  The Model
96 Spray Gun requires an AirVerter

®

 Inductor

Assembly between the gun and the
compressed air supply.

B. 

Consult the Needle, Nozzle and Air Cap
Selection Guide
 to select the proper
combination for the coating and finish
quality desired.

   

Too much pressure will

create unnecessary overspray!

Using a One-Quart Paint Cup

A.  Attach the 1-Quart Paint Cup (AV-188) to the

Fluid Tube Fitting (AV-9604) on the bottom of
the gun and tighten.  Attach the Air Pressure
Tube on the cup lid to the Air Pressure Elbow
(AV-176) on the gun.

B.  The 1-Quart Paint Cup must be airtight, clean

and free of obstructions.

  The seal between the paint cup lid gasket

and the lip of the cup 

MUST BE 

airtight.

  The Air Pressure Tube supplying air to the

paint cup 

MUST BE

 clean and free of

obstructions.

C. 

Never fill a 1-Quart Paint Cup more than ¾
full

.  This allows sufficient air space in the cup

for pressurization.  Using a Cup Liner (AV-
020) will reduce clean-up time and solvent
usage.

D.  Attach an Inductor Assembly (AV-005) to the

male quick-disconnect at the base of the gun
handle.

Using a Two-Quart or Larger

Remote Pressure Pot

or Diaphragm Pump

A.  Remove the Air Pressure Elbow (AV-176) and

replace it with the Air Pressure Plug (AV-177)
found in your parts kit.

B.  Attach the fluid hose from your pressure pot to

the Fluid Tube Fitting (AV-9604) on the gun
and tighten.

C.  Attach an Inductor Assembly (AV-005) to the

Male Quick Disconnect (AV-172) at the base
of the gun handle.

Before Spraying

A. 

Follow the 

Air and Paint Management

Guidelines

 listed on the following page.

B. 

Before paint is poured into the cup or
diaphragm pump, 

make certain paint is

properly mixed

.  This is particularly true when

mixing multi-component paints.  Use a paint
shaker, rotary mixer, or paint paddle to achieve
a homogeneous mixture. (

Hint:

 Split your paint

into two parts; the top will be lighter and the
bottom will be heavier.  Completely stir the
bottom half of the paint and slowly add small
amounts of the top half into the heavier
bottom.)

C. 

Strain your paint to remove impurities

.  Use

a cone strainer or a 100-mesh nylon bag or
equivalent strainer.

D. 

Thin your paint

 according to the

manufacturer’s specifications.

Summary of Contents for AV-096

Page 1: ...poration 10630 S Riggs Hill Road Jessup Maryland 20794 9425 USA 301 497 7600 800 937 HVLP 4857 Fax 301 497 7613 model96 airverter com www airverter com Compliance Quality Performance Reliability HVLP...

Page 2: ...acility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or replacements to original equipment shall not renew or extend the warranty period of such equipment Smith...

Page 3: ...t Paint Cup must be airtight clean and free of obstructions The seal between the paint cup lid gasket and the lip of the cup MUST BE airtight The Air Pressure Tube supplying air to the paint cup MUST...

Page 4: ...laces distant from the spray gun This pattern is achieved by turning the Pattern Control Knob crosswise the gun 2 Full Fan Pattern used with the spray gun 6 8 from the work Overlap not more than 50 of...

Page 5: ...the cleaner and cycle Then follow instructions above making sure all parts are clean and dry before re assembly SPRAY GUN PERFORMANCE IS DIRECTLY RELATED TO HOW WELL THE GUN IS CLEANED AFTER USE Clea...

Page 6: ...er Model 96 HVLP Paint Spray System DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT 6 MODEL 96 SPRAY GUN AV 096 MAINTENANCE INSTRUCTIONS A Must Clean B Must Lubricate C High Wear B C A A A...

Page 7: ...ings With Low Mil Build and Fine Finish Requirements Water Based Coatings 45 55 Good Finish Higher Production 1 2 10 Higher Production For The Same Applications As Above Fine Finish With Gloss Alkyd E...

Page 8: ...Cup Lid Assembly 1 Quart AV 172 4730 01 352 2303 QD Male AV 173 4940 01 440 1059 Set Screw Quick Disconnect Part NSN Description AV 174 4940 01 395 8178 High Pressure Air Valve AV 176 Air Pressure El...

Page 9: ...BREAKDOWN AV 115 AV 122 AV 9612 AV 120 AV 113 AV 111 AV 112 AV 116 AV 9607 AV 9608 AV 9606 AV 9605 AV 189 AV 101 AV 9602 AV 9603 AV 106 AV 107 AV 007 AV 011 AV 172 AV 173 AV 109 AV 110 AV 119 AV 118 A...

Page 10: ...pressure tube 1 Fill cup or pot but never the top 2 Tighten 3 Search for air leaks or blockages 4 Adjust packing 5 Air pressure tube requires replacing or close inspection Leakage at Front of Gun 1 D...

Page 11: ...184 4710 01 352 2458 Anti Drip Tube Aluminum 1 AV 186 5330 01 352 7511 1 Quart Cup Gasket 5 AV 189 12 4940 01 396 1466 12 Air Cap unless otherwise specified 1 AV 9605 4940 01 439 9988 Pattern Control...

Page 12: ......

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