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AirVerter

® 

Model 96 HVLP Paint Spray System

DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT

5

WARNING

Gun must be de-pressurized prior to any maintenance or disassembly
procedure.  Disconnect all air and fluid hoses prior to performing any
maintenance operation.

CLEANING

Cleaning the Model 96 Spray Gun

Thorough removal of paint after each use is

ESSENTIAL 

to the optimum operation of your

gun.

1.  Using small amounts of solvent, repeatedly

flush the gun until all paint is removed and the
solvent runs clear.

2.  Clean the exterior of the gun and cup with a

solvent-dampened cloth.

3.  Remove the needle, nozzle and air cap and

clean them with a brush and solvent.

4.  Check to see that all paint residue is removed

from inside the nozzle. Paint build-up here can
reduce fluid flow and prevent the needle from

seating properly causing leakage during
subsequent use.

5.  Check the air passages in the air cap. Paint

build-up here reduces air flow and will result in
a distorted pattern.

6.  Clean the packings at the rear of the fluid

block with a brush and solvent. Improperly
cleaned packings can cause the needle to
stick, resulting in poor performance of the gun.

If using a gun washer, place the Gun in the
cleaner and cycle.  Then follow instructions above
making sure all parts are clean and dry before re-
assembly.

SPRAY GUN PERFORMANCE IS DIRECTLY RELATED TO

HOW WELL THE GUN IS CLEANED AFTER USE

Cleaning Ancillary Equipment

A. If using a 1-Quart Cup, be sure to clean the

Air Pressure Tube of all paint residue.

B. Clean the anti-drip feature on the cup lid and

be sure this air passage is open.

C. Clean all paint residue from the cup, with

particular attention to the gasket and cup lip.
(

Hint

:  Periodically turning the gasket over

prolongs gasket life.)

D. Clean or replace the filter on the Inductor to

maintain proper airflow through the system.

Lubricate

A. Use Vaseline or a non-silicone grease to

lubricate the gun.

B.  Lubricate all threaded connections for ease

of maintenance.

C.  Lubricate the Needle only where it passes

through the needle packings.

D. 

DO NOT 

allow lubricant to get into the Fluid

Tube, Nozzle, Air Cap, or interior of the paint
chamber (areas where paint may come in
contact with lubricant).

WEAR ITEMS

A.  Replace Fluid Needle and Nozzle when the

Needle extends 3/32

 beyond the Nozzle.

Unscrew the Fluid Regulating Assembly
being careful not to lose the Needle Tension
Spring.  Remove Needle and replace.

B.  Replace the inductor filter on the AirVerter

®

Inductor when it becomes clogged and can
no longer be cleaned.  A filter must be used
to prevent dust and dirt from being blown
onto the finish.

Summary of Contents for AV-096

Page 1: ...poration 10630 S Riggs Hill Road Jessup Maryland 20794 9425 USA 301 497 7600 800 937 HVLP 4857 Fax 301 497 7613 model96 airverter com www airverter com Compliance Quality Performance Reliability HVLP...

Page 2: ...acility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or replacements to original equipment shall not renew or extend the warranty period of such equipment Smith...

Page 3: ...t Paint Cup must be airtight clean and free of obstructions The seal between the paint cup lid gasket and the lip of the cup MUST BE airtight The Air Pressure Tube supplying air to the paint cup MUST...

Page 4: ...laces distant from the spray gun This pattern is achieved by turning the Pattern Control Knob crosswise the gun 2 Full Fan Pattern used with the spray gun 6 8 from the work Overlap not more than 50 of...

Page 5: ...the cleaner and cycle Then follow instructions above making sure all parts are clean and dry before re assembly SPRAY GUN PERFORMANCE IS DIRECTLY RELATED TO HOW WELL THE GUN IS CLEANED AFTER USE Clea...

Page 6: ...er Model 96 HVLP Paint Spray System DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT 6 MODEL 96 SPRAY GUN AV 096 MAINTENANCE INSTRUCTIONS A Must Clean B Must Lubricate C High Wear B C A A A...

Page 7: ...ings With Low Mil Build and Fine Finish Requirements Water Based Coatings 45 55 Good Finish Higher Production 1 2 10 Higher Production For The Same Applications As Above Fine Finish With Gloss Alkyd E...

Page 8: ...Cup Lid Assembly 1 Quart AV 172 4730 01 352 2303 QD Male AV 173 4940 01 440 1059 Set Screw Quick Disconnect Part NSN Description AV 174 4940 01 395 8178 High Pressure Air Valve AV 176 Air Pressure El...

Page 9: ...BREAKDOWN AV 115 AV 122 AV 9612 AV 120 AV 113 AV 111 AV 112 AV 116 AV 9607 AV 9608 AV 9606 AV 9605 AV 189 AV 101 AV 9602 AV 9603 AV 106 AV 107 AV 007 AV 011 AV 172 AV 173 AV 109 AV 110 AV 119 AV 118 A...

Page 10: ...pressure tube 1 Fill cup or pot but never the top 2 Tighten 3 Search for air leaks or blockages 4 Adjust packing 5 Air pressure tube requires replacing or close inspection Leakage at Front of Gun 1 D...

Page 11: ...184 4710 01 352 2458 Anti Drip Tube Aluminum 1 AV 186 5330 01 352 7511 1 Quart Cup Gasket 5 AV 189 12 4940 01 396 1466 12 Air Cap unless otherwise specified 1 AV 9605 4940 01 439 9988 Pattern Control...

Page 12: ......

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