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AirVerter

® 

Model 96 HVLP Paint Spray System

DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT

7

NEEDLE, NOZZLE AND AIR CAP SELECTION GUIDE

Select the proper fluid nozzle and needle for the material to be sprayed.  Needle and nozzle are a
matched set - machined to act as a valve.  Replace the Needle and Nozzle when the Needle protrudes
approximately 3/32

 beyond the Nozzle.

Finish

Needle

Nozzle

Air

Cap

Uses or Coating Type

Compressor

Air Pressure*

Ultra Fine Finish

0.7

5

Ultra Fine Finish With Thin Coatings on Small Parts

Ultra Fine Touch Up

Specialty Applications/Wood Working

Water-Based Lacquers, Urethanes

45- 50

Excellent Finish

Good Production

1.0

5

Automotive Base or Clear Coat

Top Coats For Automotive, Aviation and Marine Use

Wood: Lacquers, Stains, Polyurethanes, Varnishes

Thin Specialty Coatings With Low Mil Build and Fine
Finish Requirements

Water-Based Coatings

45-55

Good Finish

Higher Production

1.2

10

Higher Production For The Same Applications As
Above

Fine Finish With Gloss Alkyd Enamel Primers and
Sealers For Automotive, Aviation and Marine

Water-Based Coatings

55-65

Excellent Finish

Good Production

1.4

12

General Industrial Finishing

Zinc-Rich Primers, Water-Based Primers, Flat &
Semi-Gloss Alkyd Enamels & Polyurethanes

Industrial, Marine, Top Coats, Chlorinated Alkyd
Enamels, Acrylic Enamels, and Latex

Best with Heavy Primers

CARC

65-75

Best Finish

High Production

1.7

17

High Production

Industrial Marine Primers, High Build Primers, Steel
Structures Latex

75-85

Good Finish

Higher Production

2.0

20

CARC

Industrial Finish Coatings

Latex, Stripper, Oil

85-90

*Measured at the gun handle

Nozzle Size Expressed as a millimeter = 1 millimeter = .040 (approximately)

0.7 = .028

1.0 = .040

1.2 = .048

1.4 = .056

1.7 = .067

2.0 = .080

Air Cap sizes do not have a direct relationship to Nozzle measurements listed above.

Summary of Contents for AV-096

Page 1: ...poration 10630 S Riggs Hill Road Jessup Maryland 20794 9425 USA 301 497 7600 800 937 HVLP 4857 Fax 301 497 7613 model96 airverter com www airverter com Compliance Quality Performance Reliability HVLP...

Page 2: ...acility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or replacements to original equipment shall not renew or extend the warranty period of such equipment Smith...

Page 3: ...t Paint Cup must be airtight clean and free of obstructions The seal between the paint cup lid gasket and the lip of the cup MUST BE airtight The Air Pressure Tube supplying air to the paint cup MUST...

Page 4: ...laces distant from the spray gun This pattern is achieved by turning the Pattern Control Knob crosswise the gun 2 Full Fan Pattern used with the spray gun 6 8 from the work Overlap not more than 50 of...

Page 5: ...the cleaner and cycle Then follow instructions above making sure all parts are clean and dry before re assembly SPRAY GUN PERFORMANCE IS DIRECTLY RELATED TO HOW WELL THE GUN IS CLEANED AFTER USE Clea...

Page 6: ...er Model 96 HVLP Paint Spray System DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT 6 MODEL 96 SPRAY GUN AV 096 MAINTENANCE INSTRUCTIONS A Must Clean B Must Lubricate C High Wear B C A A A...

Page 7: ...ings With Low Mil Build and Fine Finish Requirements Water Based Coatings 45 55 Good Finish Higher Production 1 2 10 Higher Production For The Same Applications As Above Fine Finish With Gloss Alkyd E...

Page 8: ...Cup Lid Assembly 1 Quart AV 172 4730 01 352 2303 QD Male AV 173 4940 01 440 1059 Set Screw Quick Disconnect Part NSN Description AV 174 4940 01 395 8178 High Pressure Air Valve AV 176 Air Pressure El...

Page 9: ...BREAKDOWN AV 115 AV 122 AV 9612 AV 120 AV 113 AV 111 AV 112 AV 116 AV 9607 AV 9608 AV 9606 AV 9605 AV 189 AV 101 AV 9602 AV 9603 AV 106 AV 107 AV 007 AV 011 AV 172 AV 173 AV 109 AV 110 AV 119 AV 118 A...

Page 10: ...pressure tube 1 Fill cup or pot but never the top 2 Tighten 3 Search for air leaks or blockages 4 Adjust packing 5 Air pressure tube requires replacing or close inspection Leakage at Front of Gun 1 D...

Page 11: ...184 4710 01 352 2458 Anti Drip Tube Aluminum 1 AV 186 5330 01 352 7511 1 Quart Cup Gasket 5 AV 189 12 4940 01 396 1466 12 Air Cap unless otherwise specified 1 AV 9605 4940 01 439 9988 Pattern Control...

Page 12: ......

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