Airworks Compressors AWG-B6K-D6K, Installation & Operation Manual

Page 1: ...le Equipment Corp TWISTER T40 T60 6KW GENERATOR INSTALLATION OPERATION MANUAL REVISED 09 18 Unit Serial Number __________________________ Engine SN_________________________ Compressor SN _____________...

Page 2: ...l Instructions Cold Weather Kit 6 Troubleshooting 8 Caring For Your Twister 11 Warranty Policy 12 Drawings 14 Wiring 14 Control Box 15 Control Box Mounting Template 16 Bulkhead 17 Body 18 Base Pan 19...

Page 3: ...oling system to Twister use Airworks Cold Weather Package P N ATO112 NOTE Any alteration to Twister cooling system will result in a void warranty 7 Operating unit with low coolant level will cause dam...

Page 4: ...while running or hot l Avoid sparks and flame when refuelling m Fuel in a well ventilated area only n If using electric generator or welder options ensure all components in good condition use in dry...

Page 5: ...lubricated pitch line provides sealing As the lobes on the rotors mesh they reduce the volume of air compressing it to the desired pressure Oil separation occurs in two stages 1 Mechanical where the...

Page 6: ...rder the indicated part numbers from an authorized dealer 250 Hours Change engine oil and oil filter Change compressor oil oil filter and air filter Inspect unit coupler assembly check for leaks loose...

Page 7: ...turn the key to the right crank position When engine has started release key When engine has reached operating temperature engage the compressor switch this will allow the compressor to start When pr...

Page 8: ...ve radiator core when cold and chassis at proper level If level is not above the core of the radiator add coolant using the same coolant as suggested by the chassis manufacturer Do not fill upper radi...

Page 9: ...ngine RPM The cut out and cut in pressure of the compressor can be adjusted on the pressure switch clockwise to increase pressure Consult your Airworks dealer if you have any questions before attempti...

Page 10: ...ec adjust as required f Blockage downstream of compressor g No air produced minimum pressure valve sticking or misadjusted Symptom Frequent over temperature shut downs Check and correct the following...

Page 11: ...Pressure regulator switch not operating properly adjust or replace as required d Restricted flow kinked or collapsed air line ice blockage Symptom Excessive oil in the air produced Check and correct t...

Page 12: ...pressure Check and correct the following a Bleed fuel filter b Check fuel supply c Check coolant level Symptom Compressor builds air while engine cranking and or continues to build pressure after rea...

Page 13: ...d or wear Check replace belts as required Every 500 hours As above plus Service engine oil and filters Check radiator hoses and clamps Check air intake lines Replace coupler on engine and compressor R...

Page 14: ...ranty period will be deemed to commence 30 days from date of shipment from Airworks 4 a T40 T60 Air end has a limited life time warranty providing original service schedule and parts are utilized b Th...

Page 15: ...ordance with this manual Warranty Registration Validations A warranty registration is supplied to the buyer with the product that must be returned to Airworks at time of installation Disclaimer and Wa...

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ...t i n g 1 1 S t a r t e r 1 2 O i l F i l t e r C a r t r i d g e 1 3 O i l P r e s s u r eS w i t c h 1 4 A l t e r n a t o r 4 0A mp 1 4 A A l t e r n a t o r 8 0A mp 1 5 O i l F i l l e r C a p 1 6...

Page 24: ...r e s s u r e V a l v e I n l e t V a l v eA s s e mb l y O i l F l o wA d j u s t i n g S c r e w D r i v eC o u p l e r C o mp r e s s o r S c a v e n g eT u b e C o n t r o l A i r T u b e I n l e...

Page 25: ......

Page 26: ...A division of Airworks Compressors and Mobile Equipment Corp GENERATOR OPERATION MANUAL AWG B6K D6K REVISED 05 18 Serial Number______________________________...

Page 27: ...rrupter should be utilized to protect the 120 volt AC receptacles When utilizing a lead acid battery starting battery on electric start models extreme care must be taken when handling or servicing the...

Page 28: ...hen noise level is high Keep generator and surrounding areas clean Remove oily rags and other material that create potential fire hazard Consult the local fire department Extinguishers rated ABC by th...

Page 29: ...d the necessary excitation obtained The voltage regulation at load is ensured by the field build up generated by the armature reactance and rotating field windings SAFETY PRECAUTIONS Before operating...

Page 30: ...ot start If it fails to start after 3 attempts see operation manual trouble shooting guide 4 Allow engine to idle until operating temperature is reached 5 Engage required function compressor generator...

Page 31: ...soline and diesel engines emit carbon monoxide which can kill Only operate any engine with all four sides of the engine completely open and away from walls enclosures compartments ect Complete fresh a...

Page 32: ...6...

Page 33: ...7...

Page 34: ...r by reference number or group number if possible always use the part number State definite shipping instructions Any claims for loss or damage to your unit in transit must be promptly filed against t...

Page 35: ...circumstances will Airworks Compressors Corp be liable for any consequential damage or expense of any kind including loss of profits not the fitness of the product for any specific application or par...