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SAFETY FIRST 

While safety is built into every generator, imprudent operation, negligent maintenance or carelessness 
can contribute to present serious hazards to life and limb. Gasoline and other fuels always present a 
hazard of possible explosion or fire. 
 

 

Keep fuel container out of reach of children. 

 

Keep a fire extinguisher nearby. Know its proper use. Consult your local fire department 
for correct extinguisher type. 

 

Store fuel only in approved containers and I a well ventilated area. Exhaust fumes are 
poisonous if inhaled. 

 

Be sure the generator is well ventilated on all four sides. 

 

Provide adequate ventilation for the prime mover if it is a gasoline or diesel engine. The 
output power voltage present in this equipment can cause a fatal electric shock. This 
equipment must be operated by a responsible adult. 

 

Do not allow anyone to operate the generator without proper instructions. 

 

Guard against electric shock. 

 

Avoid contact with live terminals or receptacles.  

 

Do not operate this unit in rain or snow. 

 

Use only 3 prong grounded receptacles and extension cords. 

 

This unit must be properly grounded. 

 

On construction sites a customer supplied GFCI (Ground Fault Circuit interrupter) should 
be utilized to protect the 120 volt AC receptacles. 

 

When utilizing a lead acid battery starting battery on electric start models, extreme care 
must be taken when handling or servicing the battery. 

 

Lead acid batteries emit a colorless explosive hydrogen gas when being charged. 

 

Battery acid will cause severe burns and eye damage. Use extreme care when handling 
or servicing the battery.  Hot engine parts and the output of the generator could cause 
serious injury to the operator. The operator must use caution and remain alert when 
using this unit. 

 

Do not smoke while servicing battery, an open flame can cause an explosion. 

 

Do not disconnect battery cables on electric start models from the battery or engine 
while the unit is cranking or operating. Sparks may cause an explosion. 

 

Only operate in a well ventilated area.   

 

All pulleys, belts, etc.  Should be provided with safety guards. 

 

Keep all safety guards and power shields in position and tightly secured. 

 

When working on or around this unit do not wear neckties or loose shirts, jackets or 
sleeves that may become caught in moving parts. Only a qualified technician should 
perform repairs on this equipment. 

 

Do not work on this equipment while fatigued, under the influence of alcohol or drugs. 

 

Use extreme caution when working on electrical components. High output voltage from 
this equipment can cause injury or death. 

Summary of Contents for Twister T100

Page 1: ...0 A division of Airworks Compressors and Mobile Equipment Corp TWISTER and accessory INSTALLATION OPERATION MANUAL T100 T235 6KW Generator REVISED 05 14 Serial No __________________________________...

Page 2: ...dures 6 Coolant Fill Instructions Cold Weather Kit 7 Troubleshooting 9 Caring For Your Twister 12 Warranty Policy 13 Drawings 15 Wiring 15 Control Box 16 Bulkhead 17 Body 18 Base Pan 19 Mounting Instr...

Page 3: ...tion use extension P N AOCBH10 6 If connecting truck cooling system to Twister use Airworks Cold Weather Package P N ATO112 NOTE Any alteration to Twister cooling system will result in a void warranty...

Page 4: ...or hot l Avoid sparks and flame when refuelling m Fuel in a well ventilated area only n If using electric generator or welder options ensure all components in good condition use in dry location only r...

Page 5: ...n the rotors allowing for compression A lubricated pitch line provides sealing As the lobes on the rotors mesh they reduce the volume of air compressing it to the desired pressure Oil separation occur...

Page 6: ...the indicated part numbers from an authorized dealer 250 Hours Change engine oil and oil filter Change compressor oil oil filter and air filter Inspect unit coupler assembly check for leaks loose fast...

Page 7: ...turn the key to the right crank position When engine has started release key When engine has reached operating temperature engage the compressor switch this will allow the compressor to start When pre...

Page 8: ...t level is inch above radiator core when cold If level is not above the core of the radiator add coolant using the same coolant as suggested by the chassis manufacturer Do not fill upper radiator tank...

Page 9: ...t in some instance may require minute adjustment by the user This is done by adjusting the linkage on the throttle control to increase or decrease the engine RPM The cut out and cut in pressure of the...

Page 10: ...ot produce adequate air Check and correct the following a Compressor oil level is correct b Coupling between engine and compressor is intact c Pressure switch is operational d Air filters are clean e...

Page 11: ...d is too low adjust as required e Blow down valve operating properly f Compressor switched on building pressure should be off to start g Positive air shut off tripping optional not on all units Sympto...

Page 12: ...and correct the following a Adequate fuel supply b Glow plugs test c Compressor switch on turn off d Fuel filter restricted valve off bleed air from filter housing e Positive air shut off tripped opti...

Page 13: ...wear Check replace belts as required Every 500 hours As above plus Service engine oil and filters Check radiator hoses and clamps Check air intake lines Replace coupler on engine and compressor Repla...

Page 14: ...y period will be deemed to commence 30 days from date of shipment from Airworks 4 a T40 T60 Air end has a limited life time warranty inquire b The units are warranted for two 2 years or two thousand 2...

Page 15: ...ordance with this manual Warranty Registration Validations A warranty registration is supplied to the buyer with the product that must be returned to Airworks at time of installation Disclaimer and Wa...

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Page 22: ...1 2 5 A T E 1 1 1 A T E 1 1 3 A T E 1 2 1 A T E 1 0 7 A T E 1 1 5 A T E 1 1 6 A T E 1 5 0 A T E 1 1 9 A T E 1 2 0 A T E 1 5 5 A T B 1 0 1 A T E 1 3 3 A T B 1 2 8 A T E 0 2 7 A T E 1 1 7 A T B 0 0 6 T...

Page 23: ...i l O u t F i t t i n g 9 O i l R e t u r nF i t t i n g 1 0 O i l F i l l P l u g 1 1 O i l D r a i n 1 2 D i s c h a r g e 1 3 C o n n e c t i o nP r e s s u r eS w i t c h 1 4 P r e s s u r eS w i...

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Page 25: ...A division of Airworks Compressors and Mobile Equipment Corp GENERATOR OPERATION MANUAL AWG B6K D6K REVISED 02 14...

Page 26: ...rrupter should be utilized to protect the 120 volt AC receptacles When utilizing a lead acid battery starting battery on electric start models extreme care must be taken when handling or servicing the...

Page 27: ...hen noise level is high Keep generator and surrounding areas clean Remove oily rags and other material that create potential fire hazard Consult the local fire department Extinguishers rated ABC by th...

Page 28: ...d the necessary excitation obtained The voltage regulation at load is ensured by the field build up generated by the armature reactance and rotating field windings SAFETY PRECAUTIONS Before operating...

Page 29: ...ot start If it fails to start after 3 attempts see operation manual trouble shooting guide 4 Allow engine to idle until operating temperature is reached 5 Engage required function compressor generator...

Page 30: ...soline and diesel engines emit carbon monoxide which can kill Only operate any engine with all four sides of the engine completely open and away from walls enclosures compartments ect Complete fresh a...

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Page 33: ...r by reference number or group number if possible always use the part number State definite shipping instructions Any claims for loss or damage to your unit in transit must be promptly filed against t...

Page 34: ...circumstances will Airworks Compressors Corp be liable for any consequential damage or expense of any kind including loss of profits not the fitness of the product for any specific application or par...

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