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Basic Twister Installation and Operation 

Important:  Read and understand operation manual before installation

.

 

1.   a) Trace base size and mount hole locations onto cardboard and use as template to drill holes to     
 

    mount compressor in suitable location.   Use caution when drilling; check below for obstacles. 

      b)  Allow for proper fitting, hose, wire routing.  Allow for proper ventilation and service access. 

2.   Mount compressor to service body.  Securely fasten.  Use locking fasteners. 

3.   a) Run supply and return lines to truck diesel fuel tank.  Use the auxiliary pick up provisions on  

 

 

    tank.   Note:  Do not cut into the truck engine lines.  Consult vehicle manufacturer for proper        

 

    procedure, use kit part number ATA013. 

 

b)  Use caution to prevent rubbing/pinching on fuel line when vehicle in motion. 

c)  Electric fuel pump on Twister may need to be relocated near to fuel tank on long fuel line runs 

or with for high lifts (over 3 feet) and long runs (over 6 feet) - Use Airworks P/N ATO110. 

d)  An electric auxiliary fuel pump is available for long fuel line runs for long fuel line runs Part 

Number AOF003 

4.   Run battery cable from Twister to truck battery. Install a 150 amp circuit breaker (Electric tie in kit 

Part Number ATA012) in system, near battery; size cable properly for length of run.  Protect from 
rubbing and damage. 

5.    Mount Twister control panel in accessible location. For extended length location use extension   

P/N AOCBH10 

   6.      If connecting truck cooling system to Twister, 

use Airworks’ Cold Weather Package, P/N

 

ATO112.  

NOTE:   Any alteration to Twister cooling system will result in a void warranty!    

     

7.

      Operating unit with low coolant level will cause damage not covered by Warranty!

 

 

 

Installation Notes

 

The electric fuel pump on the Twister is not capable of drawing fuel from long distances.  If the installation 
of the Twister is more than 6 feet from the fuel tank, the pump should be relocated closer to the fuel tank.  
An auxiliary fuel pump is available from Airworks, part number ATO110 for long runs (more than 6 feet) or 
high lift (more than 3 feet). 

Restrictions in the air line such as 45 degree and 90 degree fittings should be limited to 3 or less.  Too 
many direction changes or elbows will lead to loss of air flow. Size fittings at least the same size as twister 
air out let or larger. 

When installing the Twister in a confined location, direction of airflow through the unit should be 
considered.   A source of fresh air in and a place to vent the warm air is critical to the proper operation of 
the compressor and engine. Do not allow or cause warm air to recirculate back into compressor. 

When connecting the battery cables to the Twister, it is recommended to use a minimum 4 gauge welding 
cable with a 150 amp breaker in line.  Due to the rubber mounting bases on the Twister, it is 
recommended that the unit is grounded, using supplied ground lead from Twister to chassis battery. 

*for installation at a distance over 12’ from battery, heavier cable is recommended.

 

Summary of Contents for Twister T100

Page 1: ...0 A division of Airworks Compressors and Mobile Equipment Corp TWISTER and accessory INSTALLATION OPERATION MANUAL T100 T235 6KW Generator REVISED 05 14 Serial No __________________________________...

Page 2: ...dures 6 Coolant Fill Instructions Cold Weather Kit 7 Troubleshooting 9 Caring For Your Twister 12 Warranty Policy 13 Drawings 15 Wiring 15 Control Box 16 Bulkhead 17 Body 18 Base Pan 19 Mounting Instr...

Page 3: ...tion use extension P N AOCBH10 6 If connecting truck cooling system to Twister use Airworks Cold Weather Package P N ATO112 NOTE Any alteration to Twister cooling system will result in a void warranty...

Page 4: ...or hot l Avoid sparks and flame when refuelling m Fuel in a well ventilated area only n If using electric generator or welder options ensure all components in good condition use in dry location only r...

Page 5: ...n the rotors allowing for compression A lubricated pitch line provides sealing As the lobes on the rotors mesh they reduce the volume of air compressing it to the desired pressure Oil separation occur...

Page 6: ...the indicated part numbers from an authorized dealer 250 Hours Change engine oil and oil filter Change compressor oil oil filter and air filter Inspect unit coupler assembly check for leaks loose fast...

Page 7: ...turn the key to the right crank position When engine has started release key When engine has reached operating temperature engage the compressor switch this will allow the compressor to start When pre...

Page 8: ...t level is inch above radiator core when cold If level is not above the core of the radiator add coolant using the same coolant as suggested by the chassis manufacturer Do not fill upper radiator tank...

Page 9: ...t in some instance may require minute adjustment by the user This is done by adjusting the linkage on the throttle control to increase or decrease the engine RPM The cut out and cut in pressure of the...

Page 10: ...ot produce adequate air Check and correct the following a Compressor oil level is correct b Coupling between engine and compressor is intact c Pressure switch is operational d Air filters are clean e...

Page 11: ...d is too low adjust as required e Blow down valve operating properly f Compressor switched on building pressure should be off to start g Positive air shut off tripping optional not on all units Sympto...

Page 12: ...and correct the following a Adequate fuel supply b Glow plugs test c Compressor switch on turn off d Fuel filter restricted valve off bleed air from filter housing e Positive air shut off tripped opti...

Page 13: ...wear Check replace belts as required Every 500 hours As above plus Service engine oil and filters Check radiator hoses and clamps Check air intake lines Replace coupler on engine and compressor Repla...

Page 14: ...y period will be deemed to commence 30 days from date of shipment from Airworks 4 a T40 T60 Air end has a limited life time warranty inquire b The units are warranted for two 2 years or two thousand 2...

Page 15: ...ordance with this manual Warranty Registration Validations A warranty registration is supplied to the buyer with the product that must be returned to Airworks at time of installation Disclaimer and Wa...

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Page 22: ...1 2 5 A T E 1 1 1 A T E 1 1 3 A T E 1 2 1 A T E 1 0 7 A T E 1 1 5 A T E 1 1 6 A T E 1 5 0 A T E 1 1 9 A T E 1 2 0 A T E 1 5 5 A T B 1 0 1 A T E 1 3 3 A T B 1 2 8 A T E 0 2 7 A T E 1 1 7 A T B 0 0 6 T...

Page 23: ...i l O u t F i t t i n g 9 O i l R e t u r nF i t t i n g 1 0 O i l F i l l P l u g 1 1 O i l D r a i n 1 2 D i s c h a r g e 1 3 C o n n e c t i o nP r e s s u r eS w i t c h 1 4 P r e s s u r eS w i...

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Page 25: ...A division of Airworks Compressors and Mobile Equipment Corp GENERATOR OPERATION MANUAL AWG B6K D6K REVISED 02 14...

Page 26: ...rrupter should be utilized to protect the 120 volt AC receptacles When utilizing a lead acid battery starting battery on electric start models extreme care must be taken when handling or servicing the...

Page 27: ...hen noise level is high Keep generator and surrounding areas clean Remove oily rags and other material that create potential fire hazard Consult the local fire department Extinguishers rated ABC by th...

Page 28: ...d the necessary excitation obtained The voltage regulation at load is ensured by the field build up generated by the armature reactance and rotating field windings SAFETY PRECAUTIONS Before operating...

Page 29: ...ot start If it fails to start after 3 attempts see operation manual trouble shooting guide 4 Allow engine to idle until operating temperature is reached 5 Engage required function compressor generator...

Page 30: ...soline and diesel engines emit carbon monoxide which can kill Only operate any engine with all four sides of the engine completely open and away from walls enclosures compartments ect Complete fresh a...

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Page 33: ...r by reference number or group number if possible always use the part number State definite shipping instructions Any claims for loss or damage to your unit in transit must be promptly filed against t...

Page 34: ...circumstances will Airworks Compressors Corp be liable for any consequential damage or expense of any kind including loss of profits not the fitness of the product for any specific application or par...

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