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Lubrication and Filters 

a) 

 Use only Airworks certified and approved engine and compressor oils and filters 

 

b) 

Compressor may be under pressure; ensure pressure is released and unit is unloaded 
before servicing, remove fill cap slowly 

– stop if pressure is present until compressor 

unloads. 

c) 

Oil filters are spin-on type 

d) 

Air filters are paper type replaceable 

e) 

Spin on coalescing separator element 

 

 

 

Operating Principals 

 

The system uses a flooded lobe, rotary screw compressor.  The oil filled  compressor contains 

 

two rotors turning at a variable speed. 

When air at atmospheric pressure is introduced into the housing, by the inlet control vavlue it is 
trapped between the rotors allowing for compression. 

 

A lubricated pitch line provides sealing.  As the lobes on the rotors mesh, they reduce the 

 

volume of air, compressing it to the desired pressure. 

 

Oil separation occurs in two stages.  One: the mechanical; where the air/oil is first separated 

 

through a series of baffles and Two: by the coalescing filter. 

 

A liquid to liquid cooling system is used to maintain compressor oil temperature.   This system 

 

uses the cooling system of the prime mover to act as a heat sink for heat transfer and may also 

 

use an air to oil cooler. 

 

Rotary screw compressors are machined to close tolerances and ingestion of foreign objects into 

 

the system will rapidly damage or shorten the life expectancy of the unit. 

 

 

 

Important

 

 

Driving while your unit is running may cause damage to be incurred.  Shut your unit off prior to moving 
your vehicle to prevent this. 

 

 

Summary of Contents for Twister T100

Page 1: ...0 A division of Airworks Compressors and Mobile Equipment Corp TWISTER and accessory INSTALLATION OPERATION MANUAL T100 T235 6KW Generator REVISED 05 14 Serial No __________________________________...

Page 2: ...dures 6 Coolant Fill Instructions Cold Weather Kit 7 Troubleshooting 9 Caring For Your Twister 12 Warranty Policy 13 Drawings 15 Wiring 15 Control Box 16 Bulkhead 17 Body 18 Base Pan 19 Mounting Instr...

Page 3: ...tion use extension P N AOCBH10 6 If connecting truck cooling system to Twister use Airworks Cold Weather Package P N ATO112 NOTE Any alteration to Twister cooling system will result in a void warranty...

Page 4: ...or hot l Avoid sparks and flame when refuelling m Fuel in a well ventilated area only n If using electric generator or welder options ensure all components in good condition use in dry location only r...

Page 5: ...n the rotors allowing for compression A lubricated pitch line provides sealing As the lobes on the rotors mesh they reduce the volume of air compressing it to the desired pressure Oil separation occur...

Page 6: ...the indicated part numbers from an authorized dealer 250 Hours Change engine oil and oil filter Change compressor oil oil filter and air filter Inspect unit coupler assembly check for leaks loose fast...

Page 7: ...turn the key to the right crank position When engine has started release key When engine has reached operating temperature engage the compressor switch this will allow the compressor to start When pre...

Page 8: ...t level is inch above radiator core when cold If level is not above the core of the radiator add coolant using the same coolant as suggested by the chassis manufacturer Do not fill upper radiator tank...

Page 9: ...t in some instance may require minute adjustment by the user This is done by adjusting the linkage on the throttle control to increase or decrease the engine RPM The cut out and cut in pressure of the...

Page 10: ...ot produce adequate air Check and correct the following a Compressor oil level is correct b Coupling between engine and compressor is intact c Pressure switch is operational d Air filters are clean e...

Page 11: ...d is too low adjust as required e Blow down valve operating properly f Compressor switched on building pressure should be off to start g Positive air shut off tripping optional not on all units Sympto...

Page 12: ...and correct the following a Adequate fuel supply b Glow plugs test c Compressor switch on turn off d Fuel filter restricted valve off bleed air from filter housing e Positive air shut off tripped opti...

Page 13: ...wear Check replace belts as required Every 500 hours As above plus Service engine oil and filters Check radiator hoses and clamps Check air intake lines Replace coupler on engine and compressor Repla...

Page 14: ...y period will be deemed to commence 30 days from date of shipment from Airworks 4 a T40 T60 Air end has a limited life time warranty inquire b The units are warranted for two 2 years or two thousand 2...

Page 15: ...ordance with this manual Warranty Registration Validations A warranty registration is supplied to the buyer with the product that must be returned to Airworks at time of installation Disclaimer and Wa...

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Page 22: ...1 2 5 A T E 1 1 1 A T E 1 1 3 A T E 1 2 1 A T E 1 0 7 A T E 1 1 5 A T E 1 1 6 A T E 1 5 0 A T E 1 1 9 A T E 1 2 0 A T E 1 5 5 A T B 1 0 1 A T E 1 3 3 A T B 1 2 8 A T E 0 2 7 A T E 1 1 7 A T B 0 0 6 T...

Page 23: ...i l O u t F i t t i n g 9 O i l R e t u r nF i t t i n g 1 0 O i l F i l l P l u g 1 1 O i l D r a i n 1 2 D i s c h a r g e 1 3 C o n n e c t i o nP r e s s u r eS w i t c h 1 4 P r e s s u r eS w i...

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Page 25: ...A division of Airworks Compressors and Mobile Equipment Corp GENERATOR OPERATION MANUAL AWG B6K D6K REVISED 02 14...

Page 26: ...rrupter should be utilized to protect the 120 volt AC receptacles When utilizing a lead acid battery starting battery on electric start models extreme care must be taken when handling or servicing the...

Page 27: ...hen noise level is high Keep generator and surrounding areas clean Remove oily rags and other material that create potential fire hazard Consult the local fire department Extinguishers rated ABC by th...

Page 28: ...d the necessary excitation obtained The voltage regulation at load is ensured by the field build up generated by the armature reactance and rotating field windings SAFETY PRECAUTIONS Before operating...

Page 29: ...ot start If it fails to start after 3 attempts see operation manual trouble shooting guide 4 Allow engine to idle until operating temperature is reached 5 Engage required function compressor generator...

Page 30: ...soline and diesel engines emit carbon monoxide which can kill Only operate any engine with all four sides of the engine completely open and away from walls enclosures compartments ect Complete fresh a...

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Page 33: ...r by reference number or group number if possible always use the part number State definite shipping instructions Any claims for loss or damage to your unit in transit must be promptly filed against t...

Page 34: ...circumstances will Airworks Compressors Corp be liable for any consequential damage or expense of any kind including loss of profits not the fitness of the product for any specific application or par...

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