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Routine Maintenance 

 

You must follow the maintenance schedule and use only Airworks genuine replacement parts to maintain 
your system and warranty. 

The most critical aspect of maintenance is proper air filtration and clean oil.  If any particles enter the 
compressor through the air inlet or other means, they can contaminate roller bearings, gears and rotors in 
the compressor.  Contamination will cause severe and rapid damage to components. 

Ensure compressor is completely unloaded before servicing.  Clean Areas to be serviced.  Remove fill 
cap and filters slowly. 

Damage caused by contamination not covered by warranty. 

 

Maintenance Schedule 

The following maintenance schedule should be observed to assure good performance and long service 
life.  The hours indicated are displayed on the unit’s hour meter. To maintain warranty it is recommended 
to service Twister minimum once per year regardless or hour used. 

For replacement parts please order the indicated part numbers from an authorized dealer. 

250 Hours

 

– Change engine oil and oil filter.  Change compressor oil, oil filter, and air filter.  

Inspect unit coupler assembly, check for leaks, loose fasteners, fittings, wire and hoses chaffing 
as above. 
 

T40/T60     - Airworks Service Kit P/N ATS425   

 

T100/T185 - Airworks Service Kit P/N ATS125   

 

  

 
500 Hours

 

– Change engine oil, oil filter, fuel element, fan belt and air cleaner element.  Change 

compressor oil, oil filter, coalescing filter and air filter.  Replace fan belt. Replace coupler insert.  
Set valve lash.   

 

T40/T60     - Airworks Service Kit P/N ATS450   

 

T100/T185 - Airworks Service Kit P/N ATS150 

 
500 HR Service Kit Instructions

 

NOTE: Fuel filter housing requires bleeding after fuel filter change. 

a)  Turn unit on without starting engine. 
b)  Loosen screw on top of fuel filter housing until a steady flow of fuel is seen. 
c)  Tighten screw, start unit, check for leaks. 

 

Clean up any spilt fuel or oil and dispose of properly.

 

 

 
Inspect all components for loose or rubbing parts and adjust valve lash.  Inspect all items for 
wear, including drive coupler.  Check for fluid and air leaks.  Check air pressure and engine speed 
settings.  
 

                                                                   

Summary of Contents for Twister T100

Page 1: ...0 A division of Airworks Compressors and Mobile Equipment Corp TWISTER and accessory INSTALLATION OPERATION MANUAL T100 T235 6KW Generator REVISED 05 14 Serial No __________________________________...

Page 2: ...dures 6 Coolant Fill Instructions Cold Weather Kit 7 Troubleshooting 9 Caring For Your Twister 12 Warranty Policy 13 Drawings 15 Wiring 15 Control Box 16 Bulkhead 17 Body 18 Base Pan 19 Mounting Instr...

Page 3: ...tion use extension P N AOCBH10 6 If connecting truck cooling system to Twister use Airworks Cold Weather Package P N ATO112 NOTE Any alteration to Twister cooling system will result in a void warranty...

Page 4: ...or hot l Avoid sparks and flame when refuelling m Fuel in a well ventilated area only n If using electric generator or welder options ensure all components in good condition use in dry location only r...

Page 5: ...n the rotors allowing for compression A lubricated pitch line provides sealing As the lobes on the rotors mesh they reduce the volume of air compressing it to the desired pressure Oil separation occur...

Page 6: ...the indicated part numbers from an authorized dealer 250 Hours Change engine oil and oil filter Change compressor oil oil filter and air filter Inspect unit coupler assembly check for leaks loose fast...

Page 7: ...turn the key to the right crank position When engine has started release key When engine has reached operating temperature engage the compressor switch this will allow the compressor to start When pre...

Page 8: ...t level is inch above radiator core when cold If level is not above the core of the radiator add coolant using the same coolant as suggested by the chassis manufacturer Do not fill upper radiator tank...

Page 9: ...t in some instance may require minute adjustment by the user This is done by adjusting the linkage on the throttle control to increase or decrease the engine RPM The cut out and cut in pressure of the...

Page 10: ...ot produce adequate air Check and correct the following a Compressor oil level is correct b Coupling between engine and compressor is intact c Pressure switch is operational d Air filters are clean e...

Page 11: ...d is too low adjust as required e Blow down valve operating properly f Compressor switched on building pressure should be off to start g Positive air shut off tripping optional not on all units Sympto...

Page 12: ...and correct the following a Adequate fuel supply b Glow plugs test c Compressor switch on turn off d Fuel filter restricted valve off bleed air from filter housing e Positive air shut off tripped opti...

Page 13: ...wear Check replace belts as required Every 500 hours As above plus Service engine oil and filters Check radiator hoses and clamps Check air intake lines Replace coupler on engine and compressor Repla...

Page 14: ...y period will be deemed to commence 30 days from date of shipment from Airworks 4 a T40 T60 Air end has a limited life time warranty inquire b The units are warranted for two 2 years or two thousand 2...

Page 15: ...ordance with this manual Warranty Registration Validations A warranty registration is supplied to the buyer with the product that must be returned to Airworks at time of installation Disclaimer and Wa...

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Page 22: ...1 2 5 A T E 1 1 1 A T E 1 1 3 A T E 1 2 1 A T E 1 0 7 A T E 1 1 5 A T E 1 1 6 A T E 1 5 0 A T E 1 1 9 A T E 1 2 0 A T E 1 5 5 A T B 1 0 1 A T E 1 3 3 A T B 1 2 8 A T E 0 2 7 A T E 1 1 7 A T B 0 0 6 T...

Page 23: ...i l O u t F i t t i n g 9 O i l R e t u r nF i t t i n g 1 0 O i l F i l l P l u g 1 1 O i l D r a i n 1 2 D i s c h a r g e 1 3 C o n n e c t i o nP r e s s u r eS w i t c h 1 4 P r e s s u r eS w i...

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Page 25: ...A division of Airworks Compressors and Mobile Equipment Corp GENERATOR OPERATION MANUAL AWG B6K D6K REVISED 02 14...

Page 26: ...rrupter should be utilized to protect the 120 volt AC receptacles When utilizing a lead acid battery starting battery on electric start models extreme care must be taken when handling or servicing the...

Page 27: ...hen noise level is high Keep generator and surrounding areas clean Remove oily rags and other material that create potential fire hazard Consult the local fire department Extinguishers rated ABC by th...

Page 28: ...d the necessary excitation obtained The voltage regulation at load is ensured by the field build up generated by the armature reactance and rotating field windings SAFETY PRECAUTIONS Before operating...

Page 29: ...ot start If it fails to start after 3 attempts see operation manual trouble shooting guide 4 Allow engine to idle until operating temperature is reached 5 Engage required function compressor generator...

Page 30: ...soline and diesel engines emit carbon monoxide which can kill Only operate any engine with all four sides of the engine completely open and away from walls enclosures compartments ect Complete fresh a...

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Page 33: ...r by reference number or group number if possible always use the part number State definite shipping instructions Any claims for loss or damage to your unit in transit must be promptly filed against t...

Page 34: ...circumstances will Airworks Compressors Corp be liable for any consequential damage or expense of any kind including loss of profits not the fitness of the product for any specific application or par...

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