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©Aqua-Hot® 

Aqua-Hot Reporter Install & OEM Supplement

p. 4

Filling and Purging the Aqua-Hot

Introduction:

Filling  the  Aqua-Hot  will  be  one  of  the  last  steps  to  be 

completed  after  installing  an  Aqua-Hot.  The  fi ll  procedure 
differs from older Aqua-Hot units due to the introduction of the 
Reporter.

Instructions:

1. 

Locate the fl uid drain port of the Aqua-Hot. This is located 
at the front of the unit near the bottom of the tank face.

2. 

Connect an external fl uid fi ll pump to the fl uid drain valve. 
A 1/2” NPT barbed fi tting is best suited for this task.

3. 

Place  the  supply  line  of  the  pump  in  a  source  of  GRAS 
propylene glycol antifreeze.

4. 

Locate the Reporter, and navigate to the “INPUTS FROM 
AQUA-HOT” page.

5. 

Pay  attention  of  the  “LOW  LEVEL  SENSOR”  item  on  this 
page.

6. 

Fill the tank to approximately 3/4 full, or until the “LOW 
LEVEL SENSOR” item displays “TANK FULL”.

7. 

Once the tank is partially full, deactivate the external fl uid 
fi ll pump and close the drain valve. DO NOT disconnect the 
fl uid pump.

8. 

Navigate to the “PUMPS” page of the “TESTING” section.

Figure 9

Figure 10

9.   

Tap  each  of  the  pumps  to  independently  activate  them, 

beginning  the  heating  loop  purge  procedure.  These 
pumps  will  remain  active  for  a  maximum  of  5  minutes. 
They will need to be reactivated as needed until the purge 
procedure is complete.

10.   

Continue to fi ll the unit as air is purged from the interior 

heating loop.

11.   

Once the air is no longer returned from the heating zone 

return ports, deactivate the fl uid circulation pumps.

12.   

Open  the  fl uid  drain  valve,  and  activate  the  external 

fl uid  fi ll  pump.  Fill  the  unit  with  GRAS  propylene  glycol 
antifreeze and water heating solution until it reaches the 
“COLD” mark on the fl uid expansion bottle.

NOTE: 

Do not fi ll this unit completely. Filling the unit com-

pletely runs the risk of air-locking, preventing the heating 
zone from correctly circulating and draining the air.

Filling & Purging the Aqua-Hot

Summary of Contents for Aqua-Hot Reporter

Page 1: ...Technical Supplement Reporter...

Page 2: ...Fans 6 Heating 6 Diagnostic 6 Pin Out Information 6 Introduction 6 J8 6 J1 6 J7 7 J3 7 J9 7 J2 8 Manual Mode Reporter 2v9 9 System Schematics 10 400D 10 Power Inputs Pumps Safeties 10 Burner 11 Electr...

Page 3: ...nctions Each of these functions will be explained in detail Basic Features The Home Screen is the rst screen shown on the Reporter Reporter 1 0 and Reporter 2 0 home screens do differ The most substan...

Page 4: ...RVC network indicating to the Reporter that it is to continue normal operation Loss of 6 consecutive signals from the RVC network will trigger the Reporter to de activate the Aqua Hot This serves as a...

Page 5: ...he minimum current rating is the minimum requirement for what will operate the Reporter Operating at this current rating will not provide suf cient power to any components dependent upon the Reporter...

Page 6: ...FULL 7 Once the tank is partially full deactivate the external uid ll pump and close the drain valve DO NOT disconnect the uid pump 8 Navigate to the PUMPS page of the TESTING section Figure 9 Figure...

Page 7: ...ill display a low voltage fault If the Reporter drops below 11 2V DC for more than 30 seconds a safety mechanism will activate shutting down the Aqua Hot Low Level Cut Off Aqua Hot units require a min...

Page 8: ...pulation of the elements listed There are four screens maintained under this tab Inputs from Coach Outputs to Coach Inputs from Aqua Hot and Outputs to Aqua Hot Figure 12 Figure 13 Figure 14 Pin Out I...

Page 9: ...ched 12V J3 J3 serves as the RVC connection to the coach side comfort system if applicable The RVC indicator light located on the back of the Reporter serves as a valuable diagnostic tool when the nee...

Page 10: ...Pump 1 Output 12V DC Pump 1 Ground Zone 1 Boost Pump 400 Series Pump 2 Output 12V DC Pump 2 Ground Power On Signal Pump 3 Output 12V DC N A on 400P and 400D Pump 3 Ground N A on 400P and 400D Electric...

Page 11: ...utton at any time while enabled will reset the timer and run for an additional 3 days All heating zones are linked together and can be run at 25 50 75 and 100 as shown below The burner and electric ca...

Page 12: ...Fluid Expansion Bottle Aqua Hot Aqua Hot Reporter Install OEM Supplement p 10 400D...

Page 13: ...Fluid Expansion Bottle Aqua Hot Aqua Hot Reporter Install OEM Supplement p 11 400D...

Page 14: ...Installing Heat Exchangers Aqua Hot Aqua Hot Reporter Install OEM Supplement p 12 400D...

Page 15: ...Locations and Clearances Aqua Hot Aqua Hot Reporter Install OEM Supplement p 13 400D...

Page 16: ...Plumbing the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 14 400D...

Page 17: ...Plumbing the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 15 400D...

Page 18: ...Wiring Heat Exchangers Aqua Hot Aqua Hot Reporter Install OEM Supplement p 16 400P...

Page 19: ...Domestic Water System Aqua Hot Aqua Hot Reporter Install OEM Supplement p 17 400P...

Page 20: ...Mounting the Aqua Hot LCD Aqua Hot Aqua Hot Reporter Install OEM Supplement p 18 400P...

Page 21: ...Mounting the Aqua Hot LCD Aqua Hot Aqua Hot Reporter Install OEM Supplement p 19 400P...

Page 22: ...Mounting the Aqua Hot LCD Aqua Hot Aqua Hot Reporter Install OEM Supplement p 20 400P...

Page 23: ...Con guring the Zones Aqua Hot Aqua Hot Reporter Install OEM Supplement p 21 400P...

Page 24: ...House Power Sense Aqua Hot Aqua Hot Reporter Install OEM Supplement p 22 450D...

Page 25: ...Providing DC Power Aqua Hot Aqua Hot Reporter Install OEM Supplement p 23 450D...

Page 26: ...Providing AC Power Aqua Hot Aqua Hot Reporter Install OEM Supplement p 24 450D...

Page 27: ...Filling the Aqua Hot Aqua Hot Aqua Hot Reporter Install OEM Supplement p 25 450D...

Page 28: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 26 450D...

Page 29: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 27 450D...

Page 30: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 28 600D...

Page 31: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 29 600D...

Page 32: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 30 600D...

Page 33: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 31 600D...

Page 34: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 32 600D...

Page 35: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 33 600D...

Page 36: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 34 675D...

Page 37: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 35 675D...

Page 38: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 36 675D...

Page 39: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 37 675D...

Page 40: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 38 675D...

Page 41: ...Purging the Heating Loop Aqua Hot Aqua Hot Reporter Install OEM Supplement p 39 675D...

Page 42: ...ing Systems LLC 7501 Miller Drive Frederick CO 80504 Visit us online at www aquahot com Call us at 800 685 4298 or 303 651 5500 2019 Aqua Hot Heating Systems LLC Printed in the USA SERVICE OEM SUPPLEM...

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