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Aiwa XR-M800 HC, Service Manual

The Aiwa XR-M800 HC, a high-quality audio system, boasts exceptional sound clarity and immersive music experience. Enhance your user experience with our comprehensive and easy-to-follow Service Manual, available for free download at 88.208.23.73:8080. Elevate your audio journey with this outstanding product, effortlessly accompanied by our detailed manual.

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DESCRIPTION

REF. NO.

KANRI
NO.

PART NO.

DESCRIPTION

REF. NO.

KANRI
NO.

PART NO.

!

 C403     87-010-178-080    CHIP CAP 1000P
 C404     87-010-196-080    CHIP CAPACITOR,0.1-25
 C405     87-012-140-080    C-CAP,S 470P-50
 C451     87-010-322-080    C-CAP,S 100P-50 CH
 C452     87-010-322-080    C-CAP,S 100P-50 CH

 C453     87-010-322-080    C-CAP,S 100P-50 CH
 C454     87-010-322-080    C-CAP,S 100P-50 CH
 C455     87-010-322-080    C-CAP,S 100P-50 CH
 C456     87-010-322-080    C-CAP,S 100P-50 CH
 C461     87-010-196-080    C-CAP,S 0.1-50 ZF

 CN1      87-A60-429-010    CONN,16P H TOC-A
 CN2      87-009-411-010    CONN,6P V B6B-ZR
 CN201    87-A90-878-010    HLDR,WIRE 19P 1.5 51016
 CN202    87-064-142-010    HLDR,WIRE 19P 15-1.5
 CN203    87-A60-154-010    CONN,6P H FE

 CN205    87-A60-190-010    CONN,16P H TUC-P16X-B1
 CN701    87-A60-422-010    CONN,8P V TOC-B
 CNA151   88-802-051-290    CONN ASSY,5P W
 CNA206   8A-CR2-663-010    CONN ASSY,2P 2MM
 CNA702   8A-CV2-662-010    CONN ASSY,6P 2MM

 FC203    88-906-101-110    FF-CABLE,6P 1.25
 FC701    8A-CV2-664-010    FF-CABLE,8P 1MM
 L40      87-003-102-080    COIL, 10UH
 L60      87-003-102-080    COIL, 10UH
 L201     87-A50-333-010    COIL,OSC 9.43MHZ

 L204     87-A50-189-080    C-COIL,S BLM21B272S
 L370     87-003-098-080    COIL, 2.2UH K LAL02
 R69      87-A50-190-080    C-COIL,S BLM21A102S
 R70      87-A50-190-080    C-COIL,S BLM21A102S
 R81      87-A50-190-080    C-COIL,S BLM21A102S

 R120     87-A91-935-080    PROTECTOR,1A 20P 60V
 R281     87-A50-190-080    C-COIL,S BLM21A102S
 R282     87-A50-190-080    C-COIL,S BLM21A102S
 R284     87-A50-190-080    C-COIL,S BLM21A102S
 R285     87-A50-190-080    C-COIL,S BLM21A102S

 W201     8A-CR2-661-010    F-CABLE,19P 1.5MM 400MM
 W202     8A-CR2-660-010    F-CABLE,15P 1.5MM 400MM
 X60      87-A70-046-010    VIB,XTAL 16.934MHZ

FRONT C.B

 CN706    87-A60-154-010    CONN,6P H FE
 CNA704   8A-CV2-667-010    CONN ASSY,2P 2MM
 CNA705   8A-CV2-667-010    CONN ASSY,2P 2MM
 CNA707   8A-CR2-662-010    CONN ASSY,3P 2MM
 S701     87-A91-024-180    SW,TACT KSHG611BT

 S702     87-A91-024-180    SW,TACT KSHG611BT

LED3 C.B

 C380     87-A11-148-080    CAP, TC U 0.1-50 FZ
 CN901    87-A60-624-010    CONN,7P V 2MM JMT
 LED901   87-A40-228-080    LED,SLR-342PC T31 GRN
 LED902   87-A40-229-080    LED,SLR-342VR TB7 RED
 LED903   87-A40-228-080    LED,SLR-342PC T31 GRN

 LED904   87-A40-228-080    LED,SLR-342PC T31 GRN
 LED905   87-A40-228-080    LED,SLR-342PC T31 GRN
 LED906   87-A40-228-080    LED,SLR-342PC T31 GRN

LED-L C.B

 CN704    87-A60-109-010    CONN,2P V S2M-2W
 LED907   87-A40-678-010    LED,SELU1E10CXM BLUE-DEF

LED-R C.B

 CN705    87-A60-109-010    CONN,2P V S2M-2W
 LED908   87-A40-678-010    LED,SELU1E10CXM BLUE-DEF

RM C.B

 CN707    87-A60-667-010    CONN,3P H 2MM JMT
 C704     87-010-075-040    CAP,E 10-16 5L
 C705     87-010-322-080    C-CAP,S 100P-50 CH

KEY C.B

 CN206    87-A60-666-010    CONN,2P H 2MM JMT
 S301     87-A91-024-180    SW,TACT KSHG611BT
 S302     87-A91-024-180    SW,TACT KSHG611BT
 S303     87-A91-024-180    SW,TACT KSHG611BT
 S304     87-A91-024-180    SW,TACT KSHG611BT

 S305     87-A91-024-180    SW,TACT KSHG611BT
 S306     87-A91-024-180    SW,TACT KSHG611BT
 S307     87-A91-024-180    SW,TACT KSHG611BT
 S308     87-A91-024-180    SW,TACT KSHG611BT
 S309     87-A91-024-180    SW,TACT KSHG611BT

 S310     87-A91-024-180    SW,TACT KSHG611BT
 S311     87-A91-024-180    SW,TACT KSHG611BT

CD-DOOR C.B

 CN352    87-099-827-010    CONN,3P S2M-3W
 S351     87-036-109-010    SW,MICRO SPPB61
 S352     87-036-109-010    SW,MICRO SPPB61

MOTOR C.B

 CN151    87-A60-111-010    CONN,5P V S2M 5W
 CNA352   8A-CR2-662-010    CONN ASSY,3P 2MM
 M351     87-A91-069-010    MOT,RF-370CA15370

DECK C.B

 CON1     87-009-352-010    CONN,9P H WHT PH
 SFR1     87-024-581-010    SFR,3.3K H KVSF637A
 SOL2     82-ZM3-628-010    SOL ASSY,23SO
 SW2      87-A90-248-010    SW,MICRO ESE11SH2CXQ
 SW3      87-A90-248-010    SW,MICRO ESE11SH2CXQ

 SW4      87-A90-248-010    SW,MICRO ESE11SH2CXQ
 SW5      87-A90-248-010    SW,MICRO ESE11SH2CXQ
 SW6      87-A90-248-010    SW,MICRO ESE11SH2CXQ
 W1       86-ZM4-601-110    RBN-CORD,4P-300MM

HEAD C.B

          85-ZM3-601-210    PWB,FLEX I
 CNA702   86-ZM1-605-010    CONN ASSY,AR3

DRIVE C.B

 CN1      86-NFZ-675-010    CONN,5P H 6216-11H
 M1       87-045-305-010    MOT,RF-500TB
 S2       87-A91-662-010    SW,PUSH 1-1-1 MPU11244MLB0
 W2       8Z-ZG4-614-010    F-CABLE,2P 130MM LED

FRAME C.B

 S1       87-A90-948-010    SW,LVR 2-1-2 MPU11263MLB0

Summary of Contents for XR-M800 HC

Page 1: ...he Supplement and replaces Simple Manual XR M800 HC S M Code No 09 00B 437 1T2 This Service Manual contains information about the difference between XR M800 HC and XR M800 K If requiring other information see Service Manual of XR M800 K XR M801 EZ S M Code No 09 00B 437 1R1 XR M800 SYSTEM STEREO RECEIVER RX LM800 REMOTE CONTROLLER RC AAT22N CASSETTE DECK CD PLAYER SPEAKER FD LM800 SX LM810 ...

Page 2: ...SC PLAYER FD LM800 YHC Compact disc player section Laser Semiconductor laser λ 780 nm D A converter 1 bit dual Signal to noise ratio 85 dB 1 kHz 0 dB Harmonic distortion 0 05 1 kHz 0 dB Wow and flutter Unmeasurable Cassette deck section Track format 4 tracks 2 channels stereo Frequency response CrO2 tape 50 Hz 16000 Hz Normal tape 50 Hz 15000 Hz Signal to noise ratio 54 dB CrO2 tape peak level Rec...

Page 3: ...0 CONN 8P H BLK TAC L8P CN102 87 A60 813 010 CONN 8P H BLK TAC L8P CN115 87 A60 624 010 CONN 7P V 2MM JMT CN203 87 A60 109 010 CONN 2P V S2M 2W J201 87 A60 420 010 JACK 3 5 ST MSC J202 87 099 801 010 JACK PIN 1P BLK W O SW J501 87 009 065 010 CONNECTOR 15P H FG L203 87 003 098 080 COIL 2 2UH L205 87 003 098 080 COIL 2 2UH L206 87 003 098 080 COIL 2 2UH WH102 87 A90 459 010 HLDR WIRE 2 5 5P WH104 8...

Page 4: ...CAP U 0 1 16F C714 87 012 286 080 CAP U 0 01 25 C717 87 012 286 080 CAP U 0 01 25 C719 87 012 286 080 CAP U 0 01 25 C720 87 012 195 080 C CAP U 100P 50CH C721 87 012 176 080 CAP 15P C722 87 012 176 080 CAP 15P C723 87 012 274 080 CHIP CAP U 1000P 50B C725 87 012 274 080 CHIP CAP U 1000P 50B C727 87 010 196 080 CHIP CAPACITOR 0 1 25 C728 87 010 248 080 CAP ELECT 220 10V C729 87 012 274 080 CHIP CAP...

Page 5: ...GRY TUC P13X C1 FFE801 A8 8ZA 190 030 8ZA 1 FEUNM J801 87 A60 702 010 TERMINAL ANT 4P CJ 9036 L771 87 A50 266 010 COIL FM DET 2N TOK L772 87 A91 110 010 FLTR PCFJZH 450 TOK L981 8Z ZA1 664 010 COIL AM PACK 4 TOM X721 87 A70 061 010 VIB XTAL 4 500MHZ CSA 309PT C B TRANSISTOR ILLUSTRATION DTA123JKA DTC124EKA B C E ...

Page 6: ...WIRING 1 POWER 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 6 A B C D E F G H I J K L M N O P Q R S T U ...

Page 7: ...WIRING 2 PWR AMP 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 7 A B C D E F G H I J K L M N O P Q R S T U ...

Page 8: ...WIRING 3 PT MAIN PT SUB 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 A B C D E F G H I J K L M N O P Q R S T U ...

Page 9: ...WIRING 4 TU INF JACK 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 9 A B C D E F G H I J K L M N O P Q R S T U ...

Page 10: ... 10 SCHEMATIC DIAGRAM 1 POWER PWR AMP PT MAIN PT SUB TU INF JACK ...

Page 11: ...WIRING 5 FRONT LED 1 3 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 11 A B C D E F G H I J K L M N O P Q R S T U ...

Page 12: ... 12 SCHEMATIC DIAGRAM 2 FRONT LED 1 3 ...

Page 13: ...WIRING 6 TUNER 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L M N O P Q R S T U 13 ...

Page 14: ... 14 SCHEMATIC DIAGRAM 3 TUNER ...

Page 15: ...T Check Settings Test point TP1 VT Method Set to FM 108 0MHz and check that the test point is less than 8 0V Then set to FM 87 5MHz and check that the test point is more than 0 5V 5 FM Tracking Check Settings Test point TP6 Lch TP7 Rch Method Set to FM 98 0MHz and check that the test point is less than 9 0dBµV 6 AM IF Adjustment Settings Test point TP6 Lch TP7 Rch Adjustment location L772 450kHz 7...

Page 16: ...PWB HT SINK B PWB ZZA 1 PWB 3 3 4 12 6 7 8 9 F J J 10 11 C C C E C D D PT 15 13 14 18 16 18 CHAS MAIN AMP 23 25 24 PLATE SHLD PT 17 G C C C C C C SH SUB PT PLATE SUB PT E 19 20 21 22 F 5 H TUBU UL 12 140 RX SLM800 HCSC1C FileName EXP EPS 12 11 22 ACU C PLATE SHLD TOP B PLATE SHLD TOP A ...

Page 17: ...P H 23 8A NF7 226 110 HLDR IC2 T2 24 87 064 185 010 HLDR WIRE 25 87 003 317 010 F BEAD F0H2515 LG7 A 87 B10 332 010 BVT2 3 6 W O SLOT CR B 87 B10 324 010 BVT2 3 8 W O SLOT CR C 87 067 703 010 TAPPING SCREW BVT2 3 10 D 87 067 585 010 TAPPING SCREW BVTT 4 6 E 87 067 579 010 TAPPING SCREW BVT2 3 8 F 87 591 095 410 TAPPING SCREW QIT 3 8 GLD G 87 067 758 010 BVT2 3 12 W O SLOT H 87 751 096 410 VT2 3 10...

Page 18: ...0 CHIP CAPACITOR 0 1 25 C839 87 010 196 080 CHIP CAPACITOR 0 1 25 C840 87 010 196 080 CHIP CAPACITOR 0 1 25 C847 87 010 319 080 C CAP S 56P 50 CH C848 87 010 319 080 C CAP S 56P 50 CH C851 87 012 140 080 CAP 470P C852 87 012 140 080 CAP 470P C854 87 010 175 080 CAP 560P C855 87 010 178 080 CHIP CAP 1000P C857 87 010 197 080 CAP CHIP 0 01 DM C858 87 010 183 080 C CAP S 2700P 50 B C859 87 010 183 08...

Page 19: ...196 080 CHIP CAPACITOR 0 1 25 C41 87 010 264 040 CAP E 100 10 5L C42 87 010 264 040 CAP E 100 10 5L C43 87 010 178 080 CHIP CAP 1000P C45 87 010 993 080 C CAP S 0 056 25 B C60 87 010 196 080 CHIP CAPACITOR 0 1 25 C61 87 010 992 080 C CAP S 0 047 25 B C62 87 010 188 080 CAP CHIP 6800P C63 87 012 156 080 C CAP S 220P 50 CH C64 87 010 196 080 CHIP CAPACITOR 0 1 25 C65 87 010 185 080 C CAP S 3900P 50 ...

Page 20: ... A11 148 080 CAP TC U 0 1 50 FZ CN901 87 A60 624 010 CONN 7P V 2MM JMT LED901 87 A40 228 080 LED SLR 342PC T31 GRN LED902 87 A40 229 080 LED SLR 342VR TB7 RED LED903 87 A40 228 080 LED SLR 342PC T31 GRN LED904 87 A40 228 080 LED SLR 342PC T31 GRN LED905 87 A40 228 080 LED SLR 342PC T31 GRN LED906 87 A40 228 080 LED SLR 342PC T31 GRN LED L C B CN704 87 A60 109 010 CONN 2P V S2M 2W LED907 87 A40 678...

Page 21: ... 21 TRANSISTOR ILLUSTRATION DTA144TKA B C E E C B 2SA19790 Y ...

Page 22: ...WIRING 1 MAIN FRONT LED3 LED L LED R RM 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 22 A B C D E F G H I J K L M N O P Q R S T U ...

Page 23: ... 23 SCHEMATIC DIAGRAM 1 MAIN FRONT LED3 LED L LED R RM DECK HEAD DRIVE FRAME ...

Page 24: ...WIRING 2 FUNC KEY CD DOOR MOTOR 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 24 A B C D E F G H I J K L M N O P Q R S T U ...

Page 25: ... 25 SCHEMATIC DIAGRAM 2 FUNC KEY CD DOOR MOTOR ...

Page 26: ...WIRING 3 CD MICON 1 2 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 26 A B C D E F G H I J K L M N O P Q R S T U ...

Page 27: ...WIRING 3 CD MICON 2 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 27 A B C D E F G H I J K L M N O P Q R S T U ...

Page 28: ... 28 SCHEMATIC DIAGRAM 3 CD MICON 1 2 ...

Page 29: ... 29 SCHEMATIC DIAGRAM 4 CD MICON 2 2 ...

Page 30: ...WIRING 4 DECK HEAD DRIVE FRAME 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L M N O P Q R S T U 30 ...

Page 31: ... 4 PWB PWB PWB PWB PWB PWB PWB PWB PWB PWB B C C C C C C 5 6 7 8 9 10 11 30 12 13 14 14 15 B E B B B B B G G 16 17 D 18 19 20 21 22 E E E B 28 28 28 DA23LN 23 AZM 1 F F F F 27 26 25 25 24 FD SLM800 YHSC1C FileName EXP EPS 12 11 22 ACV 2 B B 29 ...

Page 32: ...HLDR MECHA CD 24 8A CV2 004 010 CABI BOTTOM TA 25 8A CU2 210 010 FOOT ACJ 2 26 8A CV2 020 010 CABI REAR TA HSC1SC 27 8A CV2 014 010 COVER WIRE 28 88 HV1 207 010 DMPR MECHA 29 8A CV2 202 010 HLDR MECH TA 30 8A CV2 001 010 CABI FR TA A 87 B10 230 010 BVT2 3 10 W O SLOT SILVER CR B 87 067 579 010 TAPPING SCREW BVT2 3 8 C 87 067 703 010 TAPPING SCREW BVT2 3 10 D 87 261 094 410 V 3 6 GLD E 87 761 096 4...

Page 33: ... 33 TAPE MECHANISM EXPLODED VIEW 1 2 AZM 1 A1NC 3 4 5 C 1 C 2 7 8 10 11 12 16 13 14 15 D PWB B E 19 17 6ZM 4 A A 18 9 E 6 ...

Page 34: ...LIDE A 9 8A ZM1 230 010 BELT BASE 10 8A ZM1 220 010 SPR E CLAMP 11 8A ZM1 216 010 PLATE ASSY CLAMP 12 8A ZM1 204 010 TRAY CASSETTE 13 87 045 305 010 MOTOR RF 500TB DC 5V 2MA 14 86 ZL1 210 010 PULLEY MOT 15 8Z ZG4 614 010 F CABLE 2P 130MM LED 16 8A ZM1 202 010 BASE 17 86 ZL1 214 010 SPR P CASS 18 8A ZM1 207 010 GEAR FRAME 19 8A ZM1 213 010 GEAR PULLEY A 87 067 660 010 TAPPING SCREW BVT2 3 8 B 88 ZG...

Page 35: ...49 50 51 20 HLDR MOT L CUSH G B B 21 A J 22 23 24 25 16 17 19 18 26 a a 47 52 48 PLATE SHLD R4 FPC 45 42 41 40 39 38 37 35 34 33 32 36 31 30 29 27 28 46 SH 1 63 3 2 0 5 SLT 13 3 2 1 4 5 6 SHAFT REEL 7 8 8 10 9 11 12 9 15 14 DECK C B HEAD C B b b I R4NM YR4NF 44 43 ...

Page 36: ...D 28 82 ZM1 259 210 SPR T PINCH R 29 82 ZM3 628 010 SOL ASSY 23 SO 30 82 ZM1 322 010 SPR T FR 60 31 82 ZM1 220 210 GEAR IDLER 32 82 ZM3 616 010 RING MAGNET 4 33 86 ZM1 219 010 CLR REEL SLIP 34 86 ZM1 220 010 FELT DIA 5 3 14 0 8 35 82 ZM1 216 510 GEAR REEL 36 82 ZM1 224 410 LVR FR 37 82 ZM3 333 310 SLIP DISK ASSY 2 38 82 ZM1 338 110 BELT FR 4 39 82 ZM1 305 210 SPR E TRIG 2 40 82 ZM1 227 310 LVR TRI...

Page 37: ...ANEL TW B 4 8A CP2 604 010 SPKR TW 25 5 8A CP2 602 010 SPKR W 100 6 8A CP2 002 010 PANEL TW 7 8A CP2 001 010 PANEL W 8 8Z CL5 543 010 CORD SP 9 8A CP2 003 010 CABI M ACCESSORIES PACKAGE LIST DESCRIPTION REF NO KANRI NO PART NO 1 8A CL2 901 110 IB H EC K S 2 8A CL2 960 010 RC UNIT RC AAT22N 3 87 006 225 010 ANT LOOP AM NC2 4 87 043 115 010 FEEDER ANT FM ...

Page 38: ...2 11 IKENOHATA 1 CHOME TAITO KU TOKYO 110 JAPAN TEL 03 3827 3111 Printed in Singapore 9301978 0251431 ...

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