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01252 359760 • ajproducts.co.uk
Chart 1
Chart 2
Chart 3
Chart 4
Chart 5
Assembly list
Assembly
Description
5400
Pump unit
B
Lowering valve ass’y
CH
Lowering screw ass’y
D
Hydraulic valve ass’y
F
Rubber steering wheel ass’y
G
Handle ass’y
L
Rhombus plate ass’y
M
Spring cover ass’y
N
Pump piston ass’y
SH
*Seal kit
Seal Kit: 111.117.118.132.137.147.149.151.156.157.169.360M.3107.
2. Take out front wheel 568 (F5422), bush (F5418), shaft of front wheel (F5417) ,
Mount the front wheel to the wheel frame with Shaft and bush, then put washer
20 (F5416), spring washer 20 (F5415) on the both ends of the shaft , fasten two
ends with self-locking nut M20 (F5414). (Chart 2)
1. Take out the sliding welding frame (F5400), left and right piece of welding
frame of front wheel (F5410), put F5410 on two sides of F5400, take hexagram
screw bolt M12 (F5413) through into washer 12 (F5411) and spring washer 12
(F5412). Fasten F5400 and (F5410). (Chart 1)
4. Take out handle (H3101) into cylinder housing, pull out the pin (3111), put the
pin(3111) into one side of the cylinder housing, connect the cylinder housing
and handle. Pay attention to the position of the hole on the pin, make sure that
the wire of the chain go through the hole of the pin. Use spring pin (H3103) to
fix the shaft, press plunger down and take out the pin. Raise the connecting rod
and put the pin of chain into the concave. (Chart 4)
3. Take out cylinder assy.(5400), insert the shaft (5404) into the rear wheel(5405)
put rear wheel (5404) put retaining ring (128) onto the shaft (5404), then press
the anti-dust cover. Put steel-ball (101) onto the piston of the jack, take out the
welding base and put into jack, use the pin (3926) to fasten the rhombic plate to
the barcket, then press the elastic pin. Screw on the hexagram bolt M6 (F3101)
to the base. (Chart 3)
5. Swivel down the handle to pump the piston to the top position, Insert the long
axle(F5407) into the hole of the base housing and the fork assy.(F5409), then fix
with two retaining rings on both sides, put the cover on it, then fixed with M10
bolt (F5426), washer (F5427) and elastic washer (F5428). (Chart 5)
the Assemble instruction of the rough terrAin
truck
