AJ SSLFHFD-FP, Instructions Manual

Page 1: ...cessible READ COMPLETELY AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP SSLFHFD FP MEA REV F SHT 1 29 SCL DO NOT SCALE 1 8 STAINLESS STEEL CRITI CLEAN ORIGINAL FAN FILTER UNITS ...

Page 2: ... 24 x 24 HEPA filter FPH RP14 FPH 14 x 14 x 3 8 expanded aluminum pre filter FPH RP16 FPH 36 x 24 HEPA filter FPH RP21 FPH Programmable variable speed motor 120 208 240VAC FPH RP22 FPH Programmable variable speed motor 277VAC FPH RP31 FPH Visual control circuit board FPH RP32 FPH 0 10VDC control circuit board FPH RP33 FPH Network control circuit board FPH RP34 FPH Fan verification kit FPH RP35 FPH...

Page 3: ...l x Installation work and electrical wiring must be completed by qualified personnel in accordance with all applicable codes and standards to include fire rated constructions x When cutting or drilling into walls and ceilings be careful not to damage electrical wiring and other hidden utilities x If this unit is to be installed within close proximity to water mark the unit in accordance with appli...

Page 4: ... weight from structure above Connect ductwork to fan unit if applicable Seal the fan filter unit to the ceiling using gasketing and caulking Connect main power wiring Connect control wiring if applicable Run the unit and or upstream air device to flush out construction debris Install the pre filter if applicable Install the HEPA ULPA filter Turn unit on and adjust airflow to design CFM Turn on the...

Page 5: ...units the electrical box will be accessible from the roomside NOTE If an MA or MEA unit is installed in an area with no access above the ceiling the main power switch must be turned on before installing unit NOTE An additional disconnect should be added by others per local codes and regulations SSLFHFD FP 120 120VAC SUPPLY SSLFHFD FP 208 240 Duel rated 208 or 240VAC SUPPLY SSLFHFD FP 277 277VAC SU...

Page 6: ...atic pressure optimal performance and reliability will be acheived with an inlet static pressure of 0 0 WC or slightly negative To reach an accurate 0 0 WC inlet static it is recommended that the primary air balancing of the duct system be done before installing the fan filter unit When the duct is at optimal static install the unit per these instructions and adjust the airflow to the design setti...

Page 7: ...nged door This allows access to the pre filter Slide the pre filter out of the motor enclosure This step is not applicable if unit is non ducted Step 4 Wash the filter with hot water and a mild detergent and rinse thoroughly Do not use a caustic solution to clean the filter Blow dry or let air dry and slide the filter back into the motor enclosure Filter should be completely dry before reinstallin...

Page 8: ... the threaded stud USE TWO PEOPLE TO SUPPORT THE FILTER and rotate the filter clips toward the offset hole until clip is clear of the filter Step 5 Allow gravity to pull the filter away from the unit If installing a new filter discard the filter in an appropriate manor Step 6 Unpack the new filter and inspect for shipping damage If damage is found do not install in unit call the vendor for replace...

Page 9: ...NOTE If duct is attached to cover be careful not to damage duct Disconnect duct if necessary Step 5 Disconnect the 6 pin power cable and the 4 pin data cable from the motor Step 6 Using the 7 16 nut driver remove the six nuts holding the motor Step 7 Lift the motor fan ring assembly out of the unit Step 8 Use a 5 32 hex driver to loosen set screw and slide fan off the motor shaft Step 9 Use a driv...

Page 10: ...ructions Step 5 Using a flat screwdriver release the mid panel by rotating the three 3 fasteners a 1 4 turn counter clock wise Allow panel to swing down to vertical and remove from unit Set aside Step 6 Use a 5 32 hex driver to loosen set screw and slide fan off the motor shaft Step 7 Disconnect the 6 pin power cable and the 4 pin data cable from the motor Step 8 Using the 7 16 nut driver remove t...

Page 11: ...terminals See wiring diagram for replacing wires Step 4b Using a 1 8 drill bit drill out the two rivets Clean debris Step 4c Use new 1 8 rivets or 6 screws to install replacement transformer Step 5 To remove control board Step 5a Using a 1 8 drill bit drill out the two rivets holding control board to electrical box Clean debris Step 5b Remove the two red plugs and use a small screw driver to remov...

Page 12: ...ep 6 Use a 5 16 hex driver to remove screws holding electrical access panel Find them in the ø1 4 round holes in foam Slide panel over to release from the slots Step 7 To remove transformer Step 7a Disconnect all wires from terminals See wiring diagram for replacing wires Step 7b Using a 1 8 drill bit drill out the two rivets Clean debris Step 7c Use new 1 8 rivets or 6 screws to install replaceme...

Page 13: ...ER DIRTY OPTIONAL CALIBRATION CONTROL NOTE ON OFF SWITCH AND DIGITAL CONTROLS ARE HIDDEN WHEN FACE FRAME IS IN PLACE DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP SSLFHFD FP MEA REV F SHT 13 29 SCL DO NOT SCALE 1 15 STAINLESS STEEL CRITI CLEAN ORIGINAL FAN FILTER UNITS ...

Page 14: ...ical on the backside of the unit An additional disconnect can be added by others per local codes and regulations NOTE If an MA or MEA unit is installed in an area with no access above the ceiling the main power switch must be turned on before installing into the ceiling DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP ...

Page 15: ...ook the safety cables from the filter clips Set the frame aside Step 2 Remove cap from PAO concentration port aluminum Attach UPSTREAM hose 3 8 ID from photometer to PAO concentration port Step 3 Remove cap from PAO challenge supply port aluminum Attach DOWNSTREAM hose 3 8 ID from photometer to PAO challenge supply port Step 4 Conduct the challenge test per the site requirements Equipment is desig...

Page 16: ...Unit will come from factory ready for installation All hanging components will be supplied installed in the field by others Components should be selected and calculated by a qualified structural engineer to meet the lateral cable requirements as per OSHPD report Dimensions are from outside of plenum to all thread C L SUGGESTED SEISMIC BRACING STACKUP DETAIL OSHPD Certification is Pending Temporary...

Page 17: ...ion on how to connect controls and sensors to the unit For more details refer to the instructions included with the controller or sensors WALL MOUNT POTENTIOMETER CONTROL Potentiometer and wall plate are provided with this option It is factory hard wired and tested Signal is 0 10VDC Potentiometer is 0 10K Ohms To relocate the potentiometer cut the wires leaving enough lead to make new connections ...

Page 18: ...e wired identically However assembled network cable are available field assembled cables are the leading cause of problems in new systems ACC1001 control used as an example Other controller options available Power is supplied to controller by a wall AC adapter supplied with controller DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MAN...

Page 19: ...D J1 EC Motor Port E JVS 1 INP1 10V signal range selector F JP1 INP1 and INP2 analog digital inputs G JVS 2 INP2 10V signal range selector H JLED External FAULT output J JPUD2 INP2 digital input pull up or 20mA signal format selector K JPUD1 INP1 digital input pull up or 20mA signal format selector L JP420 0 20mA or 4 20mA signal format selector M JFBS TACH or Analog 2 feedback signal selector N A...

Page 20: ... used with analog setpoint input Address Selection When adjusted to the ON position each DIP switch pole represents a value as follows Calculate the address value of existing switch settings by adding the values of each DIP switch pole in the ON position per the table at left Construct switch settings for a desired address value by successively subtracting the largest pole value that is less than ...

Page 21: ...h V RFU shunt Full wave rectified power supplied 33VDC INP1 on JP1 wiring block is for monitoring only 0 10VDC 0 5VDC 0 20mA 4 20mA INP2 on JP1 wiring block is for closed loop feedback or monitoring Controling airflow by room pressure or particle counter Switch S1 1 S1 2 Control Loop Mode Setpoint Source OFF Open Loop Control Analog Setpoint ON Closed Loop Control Network Setpoint Shunt JP420 JFBS...

Page 22: ... S1 1 S1 2 Control Loop Mode Setpoint Source OFF Open Loop Control Analog Setpoint ON Closed Loop Control Network Setpoint DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP SSLFHFD FP MEA REV F SHT 22 29 SCL DO NOT SCALE 1 10 STAINLESS STEEL CRITI CLEAN ORIGINAL FAN FILTER UNITS ...

Page 23: ...R FEEDBACK OR MONITORING THROUGH CONTROLLER Pressure transducer provides 0 10VDC output signal Powered by 33VDC supply DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP SSLFHFD FP MEA REV F SHT 23 29 SCL DO NOT SCALE 1 10 STAINLESS STEEL CRITI CLEAN ORIGINAL FAN FILTER UNITS ...

Page 24: ...MONITORING THROUGH CONTROLLER Pressure transducer provides 4 20mA output signal Powered by 33VDC supply DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP SSLFHFD FP MEA REV F SHT 24 29 SCL DO NOT SCALE 1 10 STAINLESS STEEL CRITI CLEAN ORIGINAL FAN FILTER UNITS ...

Page 25: ...essary x Adjust the digital speed control for higher airflow output x Check the power supply for proper voltage amperage and distribution frequency x Verify dip switches are correct for type of controls used x Replace HEPA filter if airflow remains low High Airflow x Adjust digital speed control for lower output x Verify dip switches are correct for type of controls used Non Laminar Airflow and or...

Page 26: ...s Digital Speed Control Display Board on Face To Next Unit CAT5 Network cable By Others Four Wire Harness Black 14awg White 14awg Resettable fuse White 18awg CAT5 Network cable By Others To Next Unit Main Power Switch LINE VOLTAGE By Others DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP SSLFHFD FP MEA REV F SHT 26 29...

Page 27: ...l Display Board on Face To Next Unit CAT5 Network cable By Others Four Wire Harness Black 14awg White 14awg Resettable fuse Safety Switch To Next Unit CAT5 Network cable By Others Legend 24 VAC LINE VOLTAGE LINE VOLTAGE By Others Main Power Switch DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTALLATION MANUAL SSLFHFD FP SSLFHFD FP MEA REV F SH...

Page 28: ... Construct switch settings for a desired address value by successively subtracting the largest pole value that is less than the desired address value repeating with each remainder until the remainder is zero An example is provided below DIP Switch Pole Value 1 1 2 2 3 4 4 8 5 16 6 32 7 64 8 128 DRAWING NAME DRAWN CATEGORY CHKD APRVD PRODUCT SIZE TAG QTY BRS SLG 01 24 22 CRITI CLEAN ORIGINAL INSTAL...

Page 29: ...rrect a defective component part or product after a reasonable number of attempts the Buyer shall be entitled to elect a refund at original Buyer s purchase CHARGES ACCRUED AGAINST SELLER S ACCOUNT WITHOUT PRIOR APPROVAL OF SELLER WILL NOT BE PAID BY SELLER If after notifying AJ of defect Buyer returns goods to AJ for repair and AJ determines that it has not breached the foregoing warranty the Buy...