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Manufacturer's Details
Field of Application
Safety Information
Assembly
Operation
Maintenance and Cleaning
Spare Parts
EC -Declaration of Conformity
Read the operating instructions and act
accordingly. Keep the operating instructions
for general use. Obey the safety
information and the warnings on the device.
Important safety component
Assembly only by an authorised garage.
F
Fiie
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The AL-KO cable winch is suitable for easy lifting,
raising and pulling of various loads without jerking
and mainly as a trailer winch.
AL-KO cable winches can be used for different
purposes. The manufacturer or user must check
which regulations are applicable to these different
purposes. I.e. the PURCHASER OF THE CABLE
WINCH MUST CHECK whether the product has the
properties to meet with his individual require-
ments.
T
Te
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all D
Da
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a::
Maximum load:
Typ 450
Typ 900
Bottom cable position
450 kg
900 kg
Top cable position
170 kg
330 kg
Gear reduction ratio
3.5:1
8.75:1
Drum capacity:
15m
17mm
Cable design:
Ø 5mm
Ø 7mm
• Individual wire stability
1770 N/mm
2
1770 N/mm
2
• Minimum breaking load
13,5 kN
27,0 kN
• Non-rotating
As per DIN 3060/EN 12385-4
Only cables that meet these requirements
may be used!
S
Sa
affe
etty
y IIn
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orrm
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attiio
on
n
• Not tested for building hoists (VGB35)
• Not suitable for continuous operation
• Not approved for stages and studios (VGB 70)
• Not approved for lifting cages for carrying per-
sons (ZH 1/461)
• Not approved for motor-driven operation!
F
Frriic
cttiio
on
n d
diis
sk
k b
brra
ak
ke
e::
M
Miin
niim
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orr p
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brra
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nc
cttiio
on
n::
2
25
5d
da
aN
N.. IIff tth
hiis
s m
miin
niim
mu
um
m llo
oa
ad
d d
do
oe
es
s n
no
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ex
xiis
stt tth
he
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b
brra
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g ffu
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nc
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on
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no
ott tta
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plla
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e!!
• Only touch the wire cables when wearing protec-
tive gloves!
• The rope (belt) must only be wound up so far
under load that a flanged wheel overhang of at
least 1.5 x cable diameter is guaranteed
(Illustration 2).
• The cable must be wound round the drum at
least twice under load (Illustration 3).
• Do not oil or grease the brake mechanism!
• Only used approved end fittings. (Illustration 9).
A
As
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C
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Illustration 4: Note: Locking screw must be over
the recess on the hexagonal
connection
Illustration 5: Tighten locking screw using a
screwdriver.
F
Fiittttiin
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Illustration 6: Insert steel rope through the drill
hole from inside to out. Thread wire
rope into the rope drum collar band.
Illustration 7: Insert the end in the collar band with
a large loop.
Illustration 8: Tighten hexagonal nut slightly and
pull the loop back to the collar band.
Tighten hexagon nut until clamping
effect occurs (min. torque 5 Nm -
max. torque 10 Nm).
Replace the cable clamp each time
the cable is replaced.
Illustration 9: The spring hook must be pressed to
the rope eye and wire rope clamp
together with the rope in accordance
with regulations (included in stan-
dard delivery for AL-KO ropes)
Note: Only rope end connections conforming to
specification may be used.
F
Fiittttiin
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g tth
he
e b
be
elltt
AL-KO cable winches are designed so that a flat
belt can be used instead of the cables.
A
Atttte
en
nttiio
on
n:: The belt breaking strain must be at least
7 times the towing load given (bottom cable
position). A certificate from the belt manufacturer
is required for this!
G
GB
B
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erra
attiin
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g IIn
ns
sttrru
uc
cttiio
on
ns
s ffo
orr C
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e W
Wiin
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