AL-KO Robolinho 500, Service Manual

Page 1: ...Service Manual ROBOLINHO 500 700 Art Nr 119833 119834 127446 127447...

Page 2: ...ns guidelines and descriptions provided in this document correspond to the latest data at the time of publication AL KO reserves the right to make changes at any time without notice and without incurr...

Page 3: ...12 Page 13 Page 14 Page 14 Page 15 Page 16 Page 17 Page 17 Page 18 Disassembly Assembly of components Motherboard Wireless SmartHome not on all models Display Cover deviation sensor Wiring harness fo...

Page 4: ...d usage may lead to serious injuries Improper modifications and or the usage of non original parts may lead to significant damage being caused to the product injuries or personal damage All screws of...

Page 5: ...ng handle underneath the cover 2 Cover fold away 3 STOP button 4 Charging contacts for base station 5 Drive wheels 1 2 Upper part 1 3 4 5 2 All rights reserved Reproduction including excerpts 2018 AL...

Page 6: ...ide carrying handle underneath the cover 2 Display 3 STOP button 4 Rotary knob for stepless cutting height adjustment Upper part 1 2 3 4 All rights reserved Reproduction including excerpts 2018 AL KO...

Page 7: ...connector 3 Front wheels 4 Battery compartment 5 Mower deck Mower deck cover 6 Blade disc knives Attention Risk of injury 7 Drive wheels 1 3 Lower part 1 1 3 2 4 5 6 7 1 All rights reserved Reproduct...

Page 8: ...me Unclip cover with slight pressure Carefully loosen the clips with a long screwdriver 2 2 Design cover With tool 9 5 mm 1 Min 1 Min info For mounting the design cover first clip them at the front Al...

Page 9: ...nose pliers Remove charging contact element Installation note Pay close attention to all wiring during assembly Release 2x screws at the charging contacts Charging contact element Red Blue T20 1 2 Nm...

Page 10: ...Screw is provided with a coating against loosening It can be used multiple times Unclip the hubcap Remove the wheel Disassembly Assembly of components 13 mm 5 Nm info 3 Min All rights reserved Reprod...

Page 11: ...head and loosen the nut Remove the wheel Remove axle Front wheel Loosen 2x screws Suspension Disassembly Assembly of components 10 mm 3 5 Nm 6 Min T20 1 5 Nm All rights reserved Reproduction including...

Page 12: ...ease use some grease Open the cap by using a coin When screwing in be sure to screw the screw cap straight Hand tight USB connection Disassembly Assembly of components info info 3 Min All rights reser...

Page 13: ...clean Clean the battery compartment cover and lift it sideways with a small flat head screwdriver Push the plug to the battery pack on the right and left side and pull it off Rated voltage 18V chargin...

Page 14: ...ention risk of injury Blade disc Loosen 3x screws and remove mower deck Mower deck 2 2 8 14 Blade disc 2 9 Mower deck Disassembly Assembly of components 7 mm 1 5 Nm 3 Min 4 Min T20 1 5 Nm All rights r...

Page 15: ...Attention risk of injury Use a washer Cutting blade Remove blade disc Release knives with wrench Disassembly Assembly of components info 7 mm 2 Nm 6 Min 7 mm 1 5 Nm All rights reserved Reproduction i...

Page 16: ...e magnet holder Remove magnet holder Detailed picture of the magnet holder Installation hint Fix the magnet holder during calibration Disassembly Assembly of components T20 1 5 Nm T20 1 5 Nm info 4 Mi...

Page 17: ...he deviation domes Pull deviation dome upwards Loosen 3x screws to remove single deviation dome Only necessary if broken Deviation dome Disassembly Assembly of components info T20 1 5 Nm M5 1 5 Nm 1 M...

Page 18: ...n Do not lose the spring Carefully remove the top of the chassis Chassis upper part can be hooked on the back Detail view of chassis hooks Disassembly Assembly of components T20 1 2 Nm info 12 Min inf...

Page 19: ...11 4 12 5 Mainboard 6 Wireless Smart Homeboard optional 7 Deviation sensor board 8 Cutting height adjustment 9 Display 10 Charging contacts 11 STOP button 12 Battery 13 Sealing gasket 13 3 1 4 5 6 7...

Page 20: ...ft 5 Drive motor right 6 USB 7 Loop sensor 8 Deviation sensor board 9 SmartHome board optional 10 Not used 11 Keyboard slide 12 Display 13 STOP button 2 1 3 8 9 11 12 6 4 5 Connectivity mainboard 7 10...

Page 21: ...sert it into the holder provided Disconnect the power to the motherboard before any electronics repair To do this push in and remove the connector on the right and left side PCB is in maintenance posi...

Page 22: ...osition of the radio board Loosen 2x screws and remove the board Radio board Installation note Always use insulating washers Release connector on main board T20 1 5 Nm info 15 Min All rights reserved...

Page 23: ...3 Display Position of the display board Loosen 2x screws Release plug Carefully unclip the display Display board Release plug 1 5 Nm 15 Min All rights reserved Reproduction including excerpts 2018 AL...

Page 24: ...over deviation sensor Position of the deviation sensor board Remove the cover Release connector on mainboard Loosen 2x screws T20 1 5 Nm 15 Min All rights reserved Reproduction including excerpts 2018...

Page 25: ...ontacts Position of charging contacts Release cable lugs with pliers 3 Disassembly Assembly of electronic components 5 Min All rights reserved Reproduction including excerpts 2018 AL KO Ger te GmbH Ic...

Page 26: ...e height adjustment wheel Unscrew height adjustment wheel Remove mower motor including mower can Release plug Mowing motor 3 Disassembly Assembly of electronic components 15 Min All rights reserved Re...

Page 27: ...ction to motherboard Unscrew USB protection cap Loosen 2x screws Remove the USB socket USB socket 3 Disassembly Assembly of electronic components 1 5 Nm 5 Min All rights reserved Reproduction includin...

Page 28: ...ors in upward direction When assembling pay attention to color coding When mounting be sure to press in the loop sensors with a soft pin such as wood Attention Risk of damage 3 Disassembly Assembly of...

Page 29: ...heel motor holder Release connectors Risk of confusion right and left Loosen 4x screws continue on next page 3 3 9 Disassembly Assembly of electronic components T20 1 5 Nm T20 1 5 Nm 13 mm 5 Nm 15 Min...

Page 30: ...note During assembly align sealing ring and screw guide Detailed view Wheel motor and gasket 3 Disassembly Assembly of electronic components info info All rights reserved Reproduction including excerp...

Page 31: ...ove the cover with a small screwdriver Release 1x screw Remove rotary knob with rubber gasket ring 3 Disassembly Assembly of electronic components T20 1 5 Nm 5 Min All rights reserved Reproduction inc...

Page 32: ...Turn the device over Release knife with wrench Attention Risk of injury Insert new cutting knives Cutting knife 7 mm 2 Nm 4 Min All rights reserved Reproduction including excerpts 2018 AL KO Ger te G...

Page 33: ...late 2 Connections for loop cable 3 Charging contacts 4 Connection for power supply cable 5 Power supply 1 3 2 4 5 5 5 1 Base station elements All rights reserved Reproduction including excerpts 2018...

Page 34: ...Loosen 2x screws Release cable connector Unclip tower from base plate Base station with circuit board Note Home button Do not loose spring T20 1 5 Nm T20 1 5 Nm info 10 Min All rights reserved Reprodu...

Page 35: ...nenten 5 3 35 Charging contacts base station Release 1x screw Pull off cable lugs with pliers Charging contacts T20 1 5 Nm 5 Min All rights reserved Reproduction including excerpts 2018 AL KO Ger te G...

Page 36: ...ardboard wedge and insert protective foil Carton wedge left and cardboard insert right Insert robot Insert cardboard insert into cardboard box All rights reserved Reproduction including excerpts 2018...