Alamo Industrial FALCON 10, Parts Manual

Page 1: ...safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipme...

Page 2: ...to slow down lowering and unfolding if action is faster than is desirable Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable 5 Before tran...

Page 3: ...PARTS SECTION Parts Section 1...

Page 4: ...lude the name and address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are ordered 3 The Purchase Order m...

Page 5: ...DRAULIC MOTOR AND SPINDLE ASSEMBLY CENTER 26 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY LEFT WING 28 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY RIGHT WING 30 HYDRAULIC PUMP AND HOSE ASSEMBLY TANDEM 32 HYDRAULIC M...

Page 6: ...BOX ASSEMBLY FALCON 10 61 WHEEL HUB ASSEMBLY 62 WINCH AND STAND ASSEMBLY OPTION 63 WIRING AND HOSE ROUTING DIAGRAM 64 HOSE ROUTING NOTES 66 FALCON HYDRAULIC SCHEMATIC 67 WIRING HARNESS 15 FT 68 2008...

Page 7: ...AXLE 3 00778962 1 WLDMT STANDARD AXLE 4 00009500 4 BOLT HEX 3 4 NC 4 1 2 PL5 5 00751584 4 SPACER TUBE 6 00037200 4 NUT TOPLOCK 3 4 NC PLC 7 00605600 6 HHCS 1 2 NC 3 1 4 PL 8 00001800 6 LOCKNUT TLM 1 2...

Page 8: ...ITEM PART NO QTY DESCRIPTION 1 00752278 2 HEXB 1 NC 7 PL5 2 02030300 6 NUT TOPLOCK 1 NC PLB 3 00750479 2 HEXB 1 NC 4 3 4 PL5 4 00016700 2 BOLT 1 NC 8 GR8 2008 Alamo Group Inc Parts Section 6 FALCON 1...

Page 9: ...450A 1 TURNBUCKLE 1 1 8NC THRD 2 HOLE 2 00763962 1 WLDMT TOP LINK 3 00763447 1 TOP LINK THREADED 4 02012200 1 NUT HEX 1 1 8 NC PL 5 02152800 2 HEXB 5 16 NC 2 1 2PL 6 00780848 1 GREASE FITTING 7 007509...

Page 10: ...BLADE CCW TWISTED HIGH SUCTION RIGHT WING 00757829 4 BLADE CW TWISTED HIGH SUCTION LEFT WING CENTER 2 00779371 2 BLADE PAN WELDMENT WING SECTION LH OR RH 00779372 1 BLADE PAN WELDMENT CENTER SECTION...

Page 11: ...00749136 4 NUT TOPLOCK 5 8 NF PLB 12 00756077 4 WASHER 5 8 HARDENED 13 00779373 1 WLDMT WING BLADE BAR 14 00771304 1 SUPPORT SEAL PROTECTOR SHIP 15 00779372 1 CENTER BLADE PAN 16 00779371 WING BLADE...

Page 12: ...1 00778190 1 DOUBLE CHAINGUARD ASY CTR LH 2 00778192 1 DOUBLE CHAINGUARD ASY CTR FRT 3 00778191 1 DOUBLE CHAINGUARD ASY CTR FRT RH 4 4526 7 FLANGE LOCKNUT 1 2 NC 5 02030700 7 HHCS 1 2 13UNC 1 1 4 PL5...

Page 13: ...FRONT WING ITEM PART NO QTY DESCRIPTION 1 00778141 1 DOUBLE CHAINGUARD ASSY FRONT WING 2 00002700 4 FLATWASHER 1 2 PL STD 3 02030700 4 HHCS 1 2 13UNC 1 1 4 PL5 2008 Alamo Group Inc Parts Section 11 FA...

Page 14: ...T NO QTY DESCRIPTION 1 00757447 1 DOUBLE CHAINGUARD ASSY REAR CTR 2 02030700 6 HHCS 1 2 13UNC 1 1 4 PL5 3 00002700 6 FLATWASHER 1 2 PL STD 4 4526 6 NUT LOCK FLG WHIZ 1 2 13 NC PL 2008 Alamo Group Inc...

Page 15: ...REAR WING 2 00763213 1 DOUBLE CHAINGUARD ASSY REAR INSIDE WING 3 00748823 3 HHCS 1 2 13UNC 1 1 2 PL5 4 00753013 3 HHCS 1 2 NC 3 PL8 5 4526 6 NUT LOCK FLG WHIZ 1 2 13 NC PL 6 00002700 3 FLATWASHER 1 2...

Page 16: ...DESCRIPTION 1 00779322 1 WDMT CENTER SECTION FALCON 15 02986648 1 WDMT CENTER SECTION FALCON 10 2 00777798 1 WLDMT LEFT WING FALCON 15 3 00777799 1 WLDMT RIGHT WING FALCON 15 2008 Alamo Group Inc Part...

Page 17: ...RING 10 1 ROD WIPER SEAL 11 1 ROD DUSTSEAL 12 1 PISTON SEAL 13 1 PISTON WEAR RING 14 2 END CAPBACKUPWASHERS 15 3047117 1 NYLONTHREAD PROTECTOR 16 1917140 1 ROD CLEVIS 17 00774740 1 SETSCREW 18 33005H5...

Page 18: ...ING 10 1 ROD WIPER SEAL 11 1 ROD DUSTSEAL 12 1 PISTON SEAL 13 1 PISTON WEAR RING 14 2 END CAPBACKUPWASHERS 15 3047117 1 NYLONTHREAD PROTECTOR 16 1917140 1 ROD CLEVIS 17 00774740 1 SETSCREW 18 33005H5C...

Page 19: ...3A 2 SPRING 9 00778933 1 WLDMT BASE SPRING POD 10 0656460240 2 WLDMT PIN 11 37107B13 4 CLIP X HAIR PIN 12 02030300 1 NUT TOPLOCK 1 NC PLB 13 00001800 2 LOCKNUT TLM 1 2 NC PLB 14 00779069 3 SPRING GUID...

Page 20: ...NC 4 PL8 8 02030300 1 NUT TOPLOCK 1 NC PLB 9 02985147 1 SWITCH PROXIMITY 12VDC 6A 10 00777186 2 HINGE ROD CAP 11 651091 1 WDMT HINGE PIN 12 02766400 1 HEXB 5 16 NC 1 1 2 13 00750940 1 LOCKNUT TLM 5 16...

Page 21: ...Y 1 02961001 1 FILTER ELEMENT REPLACEMENT ONLY 2 02972678 1 SPRING FILTER CARTRIDGE 3 02973782 1 VALVE FILTER BYPASS 4 02978349 1 FILTER COVER 5 02978355 1 NUT AND BOLT KIT F TOP COVER 02978354 1 SEAL...

Page 22: ...59331 1 COUPLER CLEVIS WELDMENT 2 00758938 1 BALL HITCH 2 5 16 BALL 1 1 4 3 02960916 1 HHCS 3 4 NC 5 PL8 4 00037200 1 NUT TOPLOCK 3 4 NC PLC 5 15B1200 2 WASHER 3 4 P SAE 6 00769398 1 ASY CHAIN PIN 7 0...

Page 23: ...3 00752279 1 PINTLE HOOK 4 02891800 4 HHCS 1 2 NC 1 3 4 PL8 5 00001800 4 LOCKNUT TLM 1 2 NC PLB 6 02712500 1 HHCS 1 NC 4 PL8 SPECIAL 7 02030300 1 NUT TOPLOCK 1 NC PLB 8 02845600 1 HEXB 5 8 NC 3 PL5 9...

Page 24: ...CLOSED CENTER VALVE 1 00751139 3 DETENT REPAIR KIT 2 00751142 3 HANDLE ASSEMBLY 3 00751002 1 CLOSED CENTER PLUG 4 00751556 1 SPOOL SEAL KIT FOR ITEM 1 OR 2 NOT SHOWN 5 00752057 1 NON RELIEF VALVE PLU...

Page 25: ...00751139 2 DETENT REPAIR KIT 2 00751140 1 HIGH PRESSURE RELIEF VALVE KIT 3 00751142 3 HANDLE ASSEMBLY 4 00751141 1 PLUG OPEN CENTER 5 00751358 1 REPAIR KIT SPRING RETURN TO CENTER 6 00751556 1 SPOOL...

Page 26: ...HYDRAULIC CONTROL VALVE WITH MOUNTING KIT 2008 Alamo Group Inc Parts Section 24 FALCON 10 and 15 09 08...

Page 27: ...HING REDUCER 8 1347 2 HYDRAULIC HOSE 9 2107 3 QUICK DISCONNECT COUPLER 10 02960460 3 STRAIGHT ADAPTER 11 94514 5 ELBOW 90 DEG SWIVEL 12 1 OPEN VALVE BANK 1 CLOSED VALVE BANK 13 00759682 1 SHIELD KIT V...

Page 28: ...HYDRAULIC MOTOR AND SPINDLE ASSEMBLY CENTER 2008 Alamo Group Inc Parts Section 26 FALCON 10 and 15 09 08...

Page 29: ...OTOR MANIFOLD ASSEMBLY 5 02984764 1 ASSEMBLY SPINDLE 6 00750317 2 SPLIT FLANGE KIT 16 7 02892000 4 BOLT 1 2 NC 1 1 2 LG GR8 8 00001300 4 LOCKWASHER 1 2 PL STD 9 02979490 1 O RING 10 02979493 1 RELIEF...

Page 30: ...HYDRAULIC MOTOR AND SPINDLE ASSEMBLY LEFT WING 2008 Alamo Group Inc Parts Section 28 FALCON 10 and 15 09 08...

Page 31: ...PL STD 8 02892000 4 BOLT HEX HEAD 1 2 13 NC X 1 1 2 PL GR8 9 00001300 4 LOCKWASHER 1 2 PL STD 10 02979490 2 O RING 11 02979489 1 O RING 12 02979494 2 CARTRIDGE SPOOL TYPE LOGIC 02980979 1 LOGIC VALVE...

Page 32: ...HYDRAULIC MOTOR AND SPINDLE ASSEMBLY RIGHT WING 2008 Alamo Group Inc Parts Section 30 FALCON 10 and 15 09 08...

Page 33: ...PL STD 8 02892000 4 BOLT HEX HEAD 1 2 13 NC X 1 1 2 PL GR8 9 00001300 4 LOCKWASHER 1 2 PL STD 10 02979490 2 O RING 11 02979489 1 O RING 12 02979494 2 CARTRIDGE SPOOL TYPE LOGIC 02980979 1 LOGIC VALVE...

Page 34: ...407 1 HOSE ASY 16 16FL90 16FJX 55 LG 5 00749101 2 SPLIT FLANGE KIT 1 1 2 W FLNG 1 2 S BOLTS O RING WASHERS 2 O RING REPLACEMENT 1 859 ID X 139 THK AS 225 6 02979878 1 HOSE ASY 24 24FL90 63 LG SUCTION...

Page 35: ...2 RETAINER SEAL CTR MOTOR 4 02979960 2 SNAP RING CTR MOTOR 5 02979961 2 SEAL BACKUP CTR MOTOR 6 02979962 2 THRUST PLATE CTR MOTOR 7 02979963 8 SEAL END CTR MOTOR 8 02979964 2 SEAL SIDE CTR MOTOR 9 029...

Page 36: ...SEAL LH WING MOTOR 4 02979971 2 SNAP RING LH WING MOTOR 5 02979972 2 SEAL BACKUP LH WING MOTOR 6 02979973 2 THRUST PLATE LH WING MOTOR 7 02979974 8 SEAL END LH WING MOTOR 8 02979975 2 SEAL SIDE LH WIN...

Page 37: ...SEAL RH WING MOTOR 4 02979971 2 SNAP RING RH WING MOTOR 5 02979972 2 SEAL BACKUP RH WING MOTOR 6 02979973 2 THRUST PLATE RH WING MOTOR 7 02979974 8 SEAL END RH WING MOTOR 8 02979975 2 SEAL SIDE RH WI...

Page 38: ...R F SMALL GEARS 6 02979947 2 SEAL CHANNEL F SMALL GEARS 7 02979948 2 SEAL O RING F LARGE GEARS 8 02979949 8 DOWEL PIN F LARGE GEARS 9 02979950 2 THRUST PLATE F LARGE GEARS 10 02979951 2 SEAL CHANNEL...

Page 39: ...LER AND FAN ASSEMBLY ITEM PART NO QTY DESCRIPTION 02981377 1 HYD OIL COOLER ELECTRIC FAN ASY 1 02981886 1 HEAT EXCHANGE CORE 2 02981887 1 HEAT EXCHANGE FAN 2008 Alamo Group Inc Parts Section 37 FALCON...

Page 40: ...CYLINDER 3 00759946A 1 HYDRAULIC CYLINDER 5 00774832 1 HYDRAULIC HOSE 7 94507 2 ADAPTER 8 00774574 2 ELBOW W RESTRICTOR 9 02968836 1 YELLOW TIE LEFT WING HOSE 10 02968830 1 BLUE TIE CENTER AXLE HOSE...

Page 41: ...THIS PAGE INTENTIONAL LEFT BLANK 2008 Alamo Group Inc Parts Section 39 FALCON 10 and 15 09 08...

Page 42: ...HYDRAULIC TANK ASSEMBLY 2008 Alamo Group Inc Parts Section 40 FALCON 10 and 15 09 08...

Page 43: ...ITG HOSE BIB 24 HOSE 24MP 13 02985441 2 ADP HYD ELBOW 20MP 16MJ90 14 02958782 1 ADP HYD STGHT 16MJ 12MB 15 02949100 1 ADP HYD ELBOW 16MJ 12MB90 16 0075000 1 ADP HYD ELBOW 4MP 4FP90 17 02962963 2 DIAL...

Page 44: ...1 00778164 1 WELDMENT LONG LEVEL ROD 2 651102 2 PIN DRILLED 3 00778163 1 WELDMENT SHORT LEVEL ROD 4 00778159 1 NUT 9 5 00755153 2 PIN COTTER 3 16 X 1 1 2 PLATED 6 00778160 1 HEXNUT 7 8 JAM LH ZP 7 15B...

Page 45: ...037200 6 LOCKNUT 3 4NC PLC 2 5312316 6 WASHER 3 02963646 6 HHCS 3 4NC 2 1 2 PL8 4 5710121 1 COVER PLATE BLADE ACCESS HOLE 5 00023500 2 FLATWASHER 5 16 TYPE AW ZP 6 5F5180 2 NUT 5 16 NC WING 2008 Alamo...

Page 46: ...KIT NEW MEXICO ITEM PART NO QTY DESCRIPTION 1 02986772 1 REVERSER TIMED FAN CONTROL 2 02987287 1 FAN REVERSER MOUNT 3 00752735 4 SELF TAP 5 16 NC 3 4 PL 2008 Alamo Group Inc Parts Section 44 FALCON 10...

Page 47: ...THIS PAGE INTENTIONAL LEFT BLANK 2008 Alamo Group Inc Parts Section 45 FALCON 10 and 15 09 08...

Page 48: ...SIDE SKIRTS AND SKID SHOES 2008 Alamo Group Inc Parts Section 46 FALCON 10 and 15 09 08...

Page 49: ...HER 1 2 PL STD 5 00748823 9 HHCS 1 2 13UNC 1 1 2 PL5 6 2A361612 3 PLW BLT 3 8 X 1 1 2 7 00776618 2 BAR WING SKID SHOE 8 00763996 1 WLDMT SKID RH 00764020 1 WLDMT SKID LH NOT SHOWN 9 4528 3 FLANGE NUT...

Page 50: ...SIDE SKIRTS AND SKID SHOES NEW MEXICO 2008 Alamo Group Inc Parts Section 48 FALCON 10 and 15 09 08...

Page 51: ...17 FLATWASHER 1 2 PL STD 5 00748823 9 HHCS 1 2 13UNC 1 1 2 PL5 6 2A361612 3 PLW BLT 3 8 X 1 1 2 7 00776618 2 BAR WING SKID SHOE 8 00763996 1 WLDMT SKID RH 00764020 1 WLDMT SKID LH NOT SHOWN 9 4528 3...

Page 52: ...SMV 2 00785558 1 SMV BRACKET 3 10058000 2 HHCS 1 4 NC 1 PL5 4 00024100 4 FLATWASHER STD 1 4 PL 5 02959924 2 NUT TOPLOCK 1 4 NC PLB 6 00748823 1 HHCS 1 2 13UNC 1 1 2 PL5 7 00001800 1 LOCKNUT TLM 1 2 N...

Page 53: ...THIS PAGE INTENTIONAL LEFT BLANK 2008 Alamo Group Inc Parts Section 51 FALCON 10 and 15 09 08...

Page 54: ...SPEED INCREASER ASSEMBLY 2008 Alamo Group Inc Parts Section 52 FALCON 10 and 15 09 08...

Page 55: ...E 15 00751953 1 SPACER RING 16 00751955 1 HOUSING 17 00751956 1 HOUSING PUMP SIDE 18 00751957 2 DOWEL 1 4 X 1 19 00751958 1 GASKET 015 20 00751971 2 SPACER RING 21 00751959 1 SHIM 005 ALUM 22 00751960...

Page 56: ...SPINDLE ASSEMBLY 2008 Alamo Group Inc Parts Section 54 FALCON 10 and 15 09 08...

Page 57: ...00778226 1 BEARING 60 X 110 X 38 33212 4 02984771 1 MACH SPINDLE SHAFT 5 00777873 1 SEAL 70 X 110 X 12 7 27791 6 00778621 1 OUTPUT SEAL PLATE 7 02962030 1 LOCKNUT SPINDLE BEARING 8 02969728 2 HHCS M6...

Page 58: ...5 00 DC RIM ONLY 2 00025200 1 LAMINATED PUNCTURE PROOF TIRE WHEEL 21 OD 6 00 X 9 3 00771461 1 USED AIRPLANE TIRE AND WHEEL 4 00749698 1 IMPLEMENT TIRE AND WHEEL 5 00766911 1 FOAM FILLED USED AIRPLANE...

Page 59: ...THIS PAGE INTENTIONAL LEFT BLANK 2008 Alamo Group Inc Parts Section 57 FALCON 10 and 15 09 08...

Page 60: ...OL ROD 3 00779350 1 JACK PARKING 3000LB SIDEWIND 4 1431565 1 IID SHAFT TRANSPORT SUPPORT 5 40010000 1 PIN COTTER 1 8 X1 6 00764540A 1 WELDMENT CLEVIS 7 00755305 1 BOLT 1 8UNC 6 LG GRD 8 8 02030300 6 N...

Page 61: ...N 19 00748823 2 HHCS 1 2 13UNC 1 1 2 PL5 20 00001800 2 LOCKNUT TLM 1 2 NC PLB 21 00037200 2 NUT TOPLOCK 3 4 NC PLC 22 03200269 1 HHCS 3 4 NC 3 PL8 23 02963646 1 HHCS 3 4 NC 2 1 2 PL8 24 00779360 1 WDM...

Page 62: ...2 00778397A 1 WALKING AXLE WLDMT RIGHT 3 00779063 2 BUSHING 1 3 4 OD X 1 1 2 ID X 7 LG 4 00778920 2 SPINDLE SHAFT ASSEMBLY 5 00748823 4 HHCS 1 2 13UNC 1 1 2 PL5 6 00001300 4 LOCKWASHER 1 2 PL STD 7 00...

Page 63: ...780279 1 ASSY WEIGHT BOX L H 1 00777999 1 WLDMT WEIGHT BOX L H 2 7A14932 1 HHCS 7 8 NC 4 PL5 3 00761535 3 WASHER 7 8 STR PLAIN 4 00761503 1 SPACER 1 1 2 OD X1ID X 1 2LG 5 00012300 1 NUT 7 8 NC HEX PL...

Page 64: ...NG CUP 332 5 13198 5 BOLT HUB 6 00750614 5 NUT 1 2 20NF 90DEG CONE LUG PL 7 371247J 1 NUT 7 8 14 UNF STD SLOTTED 8 00778713 1 SEAL KIT 9 15B1400 1 WASHER 7 8 SAE P 10 371247G 1 CAP HUB 11 00026200 1 P...

Page 65: ...80569 1 WINCH STAND BRACE PLATE 5 02845500 1 BOLT 6 00695100 2 TOPLOCK 7 00749130 2 BOLT 8 00001800 2 LOCKNUT 9 00753655 1 CABLE PULLEY BLOCK 10 00753656 2 CHAIN 11 02822500 2 FLATWASHER 12 37107B13 2...

Page 66: ...WIRING AND HOSE ROUTING DIAGRAM 2008 Alamo Group Inc Parts Section 64 FALCON 10 and 15 09 08...

Page 67: ...1 4 4FJX 4FJX 100LG 12H 02985405 1 16 16FJX 16FJX90 40LG 13W 02985227 1 WIRE HRNSS FALCN 15 14 02970702 1 ADP HYD TEE 4MJ 4MJ 4FJX 15 02962022 3 ADP HYD ELBOW 4MJ 4FJX90 16 00751846 2 ADP HYD STGHT 16...

Page 68: ...HOSE ROUTING NOTES 2008 Alamo Group Inc Parts Section 66 FALCON 10 and 15 09 08...

Page 69: ...FALCON HYDRAULIC SCHEMATIC 2008 Alamo Group Inc Parts Section 67 FALCON 10 and 15 09 08...

Page 70: ...WIRING HARNESS 15 FT 2008 Alamo Group Inc Parts Section 68 FALCON 10 and 15 09 08...

Page 71: ...SS 15 FT Continued ITEM PART NO QTY DESCRIPTION 02985227 1 WIRING HARNESS 15 FT 1 02985403 2 FUSE MINI BLADE 5 AMP 2 02985404 1 FUSE MINI BLADE 25 AMP 2008 Alamo Group Inc Parts Section 69 FALCON 10 a...

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Page 73: ...belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the clai...

Page 74: ...ntly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating the tractor near...

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Page 76: ...Printed U S A Falcon 10 15 Pub 11 07 P N 02985378P...