Alamo RHINO FLEX FLAIL FX17, Operator'S Manual

Page 1: ... Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_R Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at www algqr com rve 0 0...

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Page 3: ...manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please i...

Page 4: ..._________________________________________ City _____________________________________ State ____________________________________ Zip Code _________________________________ Mower Model ___________________________Serial Number _____________________________ Date Purchased __________________________Dealer Salesperson _________________________ Dealership Name ________________________ Dealership Location...

Page 5: ...nual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Rhino Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to pro...

Page 6: ... clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS p Gearbox Oil Levels p Hydraulic Oil Level External Tank p Tractor Hydraulic Oil Level p Hydraulic Hoses Not Kinked Tighten Connections p Front Pump Drive Assembly Is Tight ...

Page 7: ...N 2 1 Attention Owner Operator 2 4 RHINO LIMITED WARRANTY 2 5 ASSEMBLY SECTION 3 1 SETUP AND INSTALLATION INSTRUCTIONS 3 2 CHANGING ROTATION OF CUTTERSHAFT 3 3 CUTTER KNIFE INSTALLATION 3 4 WING DRIVELINE TIMING 3 4 SETTING CUTTING HEIGHT 3 5 RollerScraper Assembly Instruction Sheet Part No 5057W 3 6 OPERATION SECTION 4 1 Standard Equipment and Specifications 4 3 OPERATOR REQUIREMENTS 4 4 TRACTOR ...

Page 8: ...1 Operating the Mower 4 31 Shutting Down the Implement 4 33 DISCONNECTING THE MOWER FROM THE TRACTOR 4 33 MOWER STORAGE 4 35 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 35 Hauling the Tractor and Implement 4 38 TROUBLESHOOTING GUIDE 4 40 MAINTENANCE SECTION 5 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT 5 2 Maintenance Instructions 5 3 Daily Checks 5 3 Mower Lubrication 5 4 Gearbox Oil Level 5 5 REPLACING...

Page 9: ...Safety Section 1 1 2013 Alamo Group Inc SAFETY SECTION ...

Page 10: ...g this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed coul...

Page 11: ...peration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for...

Page 12: ...cking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop slidin...

Page 13: ...p over KEEP BYSTANDERS CLEAR of area TO AVOID crushing LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment and components BLOCK UP and securely support equipment before putting ...

Page 14: ...able rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including F...

Page 15: ...t position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier balance and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLADE FAILURE AVOID MOWING in reverse 1 STOP PTO and back...

Page 16: ...ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving part...

Page 17: ... missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescopin...

Page 18: ...ROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE I...

Page 19: ... 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area AVOID FIRE IGNI...

Page 20: ... ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING DISENGAGE PTO RAISE MOWER REMOVE any cut material collected on mower deck TOWED MOWERS ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS INSTALL center axle cylinder transport stops or pins ATTACH implement SAFETY CHAIN to tractor DETERMINE STOPP...

Page 21: ...rk FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUB...

Page 22: ...s cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety SPRM 1 SEE YOUR RHINO DEALER ...

Page 23: ...romote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals ...

Page 24: ...546 5 DANGER Guard Missing 12 D547 1 DANGER Driveline Multi Hazard 13 D561 1 WARNING Use Genuine Rhino Parts 14 D626 3 DANGER Thrown Object Hazard 15 D628 4 DANGER Crushing Hazard 16 D646 2 DANGER Guard Missing 17 03200347 1 REFLECT SMV 18 nfs 1 SERIAL PLT Serial Plate 19 D696 1 DANGER Flail Multi Hazard 20 D697 3 DANGER Transport Crushing Hazard 21 D726 1 INSTRUCT Grease Fitting 22 D748 1 WARNING...

Page 25: ...SAFETY FX17 FX21 04 13 Safety Section 1 17 2013 Alamo Group Inc SAFETY Decal Description ...

Page 26: ...SAFETY FX17 FX21 04 13 Safety Section 1 18 2013 Alamo Group Inc SAFETY ...

Page 27: ...SAFETY FX17 FX21 04 13 Safety Section 1 19 2013 Alamo Group Inc SAFETY ...

Page 28: ...SAFETY FX17 FX21 04 13 Safety Section 1 20 2013 Alamo Group Inc SAFETY ...

Page 29: ...SAFETY FX17 FX21 04 13 Safety Section 1 21 2013 Alamo Group Inc SAFETY ...

Page 30: ...SAFETY FX17 FX21 04 13 Safety Section 1 22 2013 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FX17 FX21 04 13 Safety Section 1 23 2013 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FX17 FX21 04 13 Safety Section 1 24 2013 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FX17 FX21 04 13 Safety Section 1 25 2013 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FX17 FX21 04 13 Safety Section 1 26 2013 Alamo Group Inc SAFETY ...

Page 35: ...nnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befo...

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Page 38: ...Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements th...

Page 39: ...dicates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operat...

Page 40: ...lic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc mower conditioners mow and condition crops Self propelled windrowers mow and form conditioned hay into windrows The Industrial Agricultural Mower Disc Mower Disc Mowe...

Page 41: ...er and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in ...

Page 42: ...y From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debri...

Page 43: ...ating Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation applica...

Page 44: ...n and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information yo...

Page 45: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower hydraulic systems Repair or adjust as needed WARNING Hydraulic fluid under pressure can penetr...

Page 46: ...k for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power lines and apparatus Other utilities Any conditions which could cause collision loss of control or tipover Steep slopes Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three p...

Page 47: ...ut or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag Do Not Dismount Until Equipment Motion Has Stopped Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before di...

Page 48: ...se Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach the mower safety tow chain to the tractor Se...

Page 49: ...be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced b...

Page 50: ...grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and surface hazards Use Proper Ground Speed Do Not Mow in Reverse Operate Safely Extremely Tall Grass Mowing You may need to mow extremely tall non crop grass twice See page 13 Mower Thrown O...

Page 51: ...ds And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions Maintain specified distance from power lines and apparatus Never approach energized power lines or apparatus with any part of your machine unless all local state provincial and federal OSHA requ...

Page 52: ...front end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these...

Page 53: ...ely Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning ...

Page 54: ...tant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator s manual These procedures will normally include Reduce engine speed Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the pa...

Page 55: ...e all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers u...

Page 56: ...lasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a face shield and follow manufacturer s instuctions when you disassemble spring loaded components or work with battery acids Wear a weld...

Page 57: ...d locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as...

Page 58: ...s you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for Raised Equipment Remove Key and Read Maintenance Manual Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so ...

Page 59: ...ling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into the Body Perform Maintenance Safely Electrical System Hazards Before working on the electrical system disconnect the battery cable s Remove the battery ne...

Page 60: ...urthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Gr...

Page 61: ...ated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufa...

Page 62: ...lace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not...

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Page 64: ...e manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la máquina en todo momento Lea y asegúrese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Prácticas de seguridad para la cortadora de césped de AEM para capacitar y reforzar prácticas de se...

Page 65: ...je de daños a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCIÓN AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta máquina Este manual de seguridad lo lleva paso a paso a través de su día de trabajo El reconocimiento de los riesgos y la prevención de...

Page 66: ...ed industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguilón Giratorio con lateral plegable Tipos de cortadora de césped de disco para agricultura Las cortadoras de césped de disco están diseñadas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras aut...

Page 67: ...or Aproveche los programas de capacitación que se ofrecen en su zona Solicítele al distribuidor de equipos o al supervisor que le explique cualquier información que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar A...

Page 68: ... motor de la cortadora y del tractor y retire la llave mientras llena el depósito de combustible Tenga precaución adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tierra la boquilla de combustible contra el cuello de llenado del depósito Los vapores de un depósito de combustible vacío son explosivos Nunca suelde o realice ...

Page 69: ...s empleadores tienen reglas que rigen la operación y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicación nueva verifique con el supervisor o con el coordinador de seguridad Averigüe sobre las reglas que tendrá que obedecer La Administración de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU ...

Page 70: ...equipos No lleve pasajeros Apague los equipos cuando están sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y asegúrese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCIÓN y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de césped y en el manual del operador del fabrican...

Page 71: ...dos los escudos y guardas estén en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la línea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la línea motriz estén correctamente enclavados Verifique en busca ...

Page 72: ...s zonas Haga sonar una advertencia Retire o marque los residuos y obstáculos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obstáculos tocones Excavaciones Agua estancada Lodo profundo Puntos mojados Suelo blando Puntos irregulares Líneas y aparatos eléctricos Otros servicios públicos Cualquier condición que podría causar una colisión pérdida de control o v...

Page 73: ...anche de la línea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque únicamente desde el asiento del operador Use el ROPS y el cinturón de seguridad Preparación para una operación segura Use las prácticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se ha...

Page 74: ...montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople rápido del enganche de tres puntos si está instalado Instálelo únicamente al enganche de la barra de tiro Ajuste la longitud de la barra de tiro del tractor para el funcionamiento de la TDF a 540 ó 1000 rpm Al hacer retroceder el tractor hasta la cortadora de césped NUNCA permi...

Page 75: ...s hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Hojas giratorias Manténgase No ponga en funcionamiento una cortadora de césped dañada Operación con seguridad Los escudos de la cortadora están diseñados para reducir el riesgo de objeto...

Page 76: ...es Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco están diseñadas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Use la velocidad de desplazamiento correcta Operación con seguridad Corte de hierba extremadamente alta Puede ser necesario ...

Page 77: ...ilón Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguilón elevado para evitar lesiones graves o la muerte por contacto con Líneas y aparatos eléctricos Ramas bajas de los árboles Otras obstrucciones elevadas Mantenga las distancias especificadas con respecto a los cables y los aparatos eléctricos Nunca se ac...

Page 78: ...e montaje lateral o con aguilón el extremo delantero del tractor puede desviarse hacia la zanja Operación con seguridad Los trabajos en orillas de zanjas con aguilón y lateral elevado pueden reducir la eficacia de la protección del operador de la cortadora que proporcionan los escudos para objetos arrojados Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores esp...

Page 79: ...te en caminos Antes de operar en la vía pública Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la vía pública Se requieren luces en las cortado...

Page 80: ... en un hábito El apagado correcto de un tractor y una cortadora de césped puede ayudar a evitar accidentes cuando la cortadora está sin vigilancia Apague la cortadora siguiendo los procedimientos específicos del manual del operador del fabricante Estos procedimientos normalmente incluirán Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisión Haga funcionar el motor en r...

Page 81: ...re la máquina El mantenimiento puede ser peligroso si no se realiza correctamente Asegúrese de tener las habilidades necesarias la información y las herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modifique equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y técnicas de servicio recomendadas por el fabricante Piezas de la cortadora de césp...

Page 82: ... antiparras o protección facial Proporcionan protección ocular para fluidos bajo presión mientras se esmerila y se realizan servicios a las baterías También es necesaria protección contra residuos líquidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protección facial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte ...

Page 83: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presión antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presión de los resortes antes de desarmar un mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la máquina antes de trabajar en él Evite las llamas las chispas y no fume cerca de combustibles fluido hidrául...

Page 84: ...torcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Prácticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible ADVERTENCIA Siempre use recipientes y o equipos de distribución de combustible aprobados Los combustibles son inflamables por eso...

Page 85: ... afloje la tapa de llenado con lentitud y retírela gradualmente Nunca restablezca una válvula de alivio del sistema hidráulico a una presión mayor que la recomendada por el fabricante Use protección ocular El fluido a alta presión puede inyectarse en el cuerpo Realización de mantenimiento con seguridad Riesgos del sistema eléctrico Antes de trabajar en el sistema eléctrico desconecte los cables de ...

Page 86: ...ispas pueden encender gases explosivos presentes en la batería Cuando desconecta cables después de un arranque con puente retire los cables en el orden inverso al de la conexión es decir la conexión final primero Evite las chispas y las llamas abiertas cerca de las baterías Para el arranque con refuerzo observe la polaridad y realice la conexión final en el punto de descarga a tierra Realización de...

Page 87: ... 32 km h Evite la explosión de los neumáticos Realización de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la máquina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos después de realizar los servicios Reemplace o repare los que estén dañados Llene y recargue los sistemas...

Page 88: ...e ellos Sustituya las hojas dañadas Inspeccione las hojas de la cortadora diariamente o después de golpear algún objeto sólido Si una hoja de la cortadora de césped se daña está doblada agujereada rajada o desgasta más del 25 por ciento del tamaño original debe retirarse y sustituirse con una nueva Siempre use las hojas originales del fabricante Las hojas de marcas no originales pueden no cumplir ...

Page 89: ...Introduction Section 2 1 2012 Alamo Group Inc INTRODUCTION SECTION ...

Page 90: ...ouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The own...

Page 91: ...re required The Flex Flail delivers an expert cut and finish safe operation outstanding durability and fast completion of large mowing jobs With a reasonable amount of preventative maintenance your mower will provide years of dependable service Each head is designed to deflect thrown objects downward instead of outward to protect you animals and property With a reasonable amount of preventative ma...

Page 92: ...ement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Model and Serial Numbers on the Warranty page at the...

Page 93: ...5 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN ...

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Page 95: ...Assembly Section 3 1 2013 Alamo Group Inc ASSEMBLY SECTION ...

Page 96: ...perly attached to the tractor Select a suitable solid level work area to assemble mower components perform maintenance and make needed repairs Refer to the torque chart in the Maintenance Section when tightening hardware All bolts are Grade 5 unless otherwise specified Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to p...

Page 97: ...the parts section of this manual for part numbers and ordering information 2 With the mower housing securely blocked up remove cuttershaft and turn 180 degrees 3 Remove gearbox cuttershaft drive pulley and outboard bearing plate Attach new mounting plate to opposite side of mower housing 4 Remove four gearbox bolts and rotate gearbox 180 deg to new position 5 Install cuttershaft pulley gearbox out...

Page 98: ... unit all knife pins must be installed with their heads facing away form the cuttershaft pulley On the left wing the heads of the knife pins must face the cuttershaft pulley FOR REVERSE ROTATION On the right wing and center unit all knife pins must be installed with their heads facing toward the cuttershaft pulley On the left wing the heads of the knife pins must face away from the cuttershaft pul...

Page 99: ...fore dismounting 4 One section at a time place lifting device scissors jack or hydraulic jack under center of cutter housing 5 Remove hex nuts washers and carriage bolts from bracket at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop unexpectedly and cause injury 6 Use lifting device to reposition cutter housing to desire...

Page 100: ...und 3 Remove and discard the four carriage bolts that retain the two roller brackets See ASM FL 0020 These are the same bolts that would be removed to adjust the height 4 Attach the two scraper brackets as shown in ASM FL 0021 Use four of the new x 2 in carriage bolts supplied with the kit since these are longer to accommodate the thickness of the brackets 5 Attach the scraper to the brackets as s...

Page 101: ...Operation Section 4 1 2013 Alamo Group Inc OPERATION SECTION ...

Page 102: ...specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help esure years of safe and satisfact...

Page 103: ...sible Reversible Main Drive Belt 5 Groove Powerband 5 Groove Powerband Belt and Pulley Guard Standard Standard Automatic Wing Transport Lock Standard Standard Replaceable Skid Shoes Standard Standard Driveline Main Cat 4 Constant Velocity Cat 4 Constant Velocity Driveline Rear Cat 4 Cat 4 Driveline Wing Cat 3 Cat 3 Gearbox Rating Main 150 HP 150 HP Blade Tip Speed 8900 fpm 8900 fpm Transport Wheel...

Page 104: ...ed Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operat in...

Page 105: ...mage the tractor engine 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped wi...

Page 106: ...ult your authorized tractor dealer for front weights and carriers 3 7 Power Take Off PTO Only operate the mower on a tractor equipped to operate at 540 rpm PTO speed Tractors operating at 540 rpm will have a 1 3 8 diameter 6 spline PTO shaft stub Refer to the tractor operator s manual for operating the PTO at the proper speed DO NOT use a PTO adapter to attach a non matching Implement driveline to...

Page 107: ...8 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in pr...

Page 108: ...ctor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions SG 13 5 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tra...

Page 109: ...cut height can be properly set There are four settings to choose from First two setting can raise the mower up if mower needs to be raised to be level There is a 2 difference between both settings Refer to Figures 1 2 If mower needs to be lowered to be level flip the clevis tongue upside down to lower the mower There is also a 2 difference between both settings Refer to Figures 3 4 6 Securely atta...

Page 110: ...ing and lowering the mower Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before releasing the wing transport locks to lower the mower Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully extend then place the control lever in the float position Repeat the process several more times to ensure...

Page 111: ...unting 4 One section at a time place lifting device scissors jack or hydraulic jack under center of cutter housing 5 Remove hex nuts washers and carriage bolts from bracket at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop unexpectedly and cause injury 6 Use lifting device to reposition cutter housing to desired cutting ...

Page 112: ...llar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment After the driveline is securely attached place the tractor PTO master shield back in the operating position OPS R 0003 When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely an...

Page 113: ... position Pull driveline apart and reattach yoke to PTO shaft Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw Round off all sharp edges and debur Thoroughly grease then reinstall the driveline Recheck for proper operation Engagement Check Procedure With the driveline attached position the m...

Page 114: ...e a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum dif...

Page 115: ... and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 DO NOT allow any person ...

Page 116: ...tion OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not...

Page 117: ...e manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 Check that the main driveline securely attached to the tractor and the locking collar is seated in the groove of the PTO Shaft Ensure wing hydraulics are secure at both ends Ensure the mower hitch is securely attach...

Page 118: ...t frozen together Reference the Maintenance Section for proper slip clutch maintenance Ensure the slip clutch shield and drive belts shields are in place and in good repair Ensure the tractor PTO master shield is in place lowered and in good condition OPS F 0005 Inspect oil level in gearbox and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is dam...

Page 119: ...ck skid shoes and hardware OPS F 0007 Check for hydraulic oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in...

Page 120: ...ngue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Driveline clutches are in good condition not...

Page 121: ...ing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is in place and in good condition The 3 poin...

Page 122: ...at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR Check the fluid level in the Hydraulic Tank and add oil if required As the air has been forced out of the Hoses it goes into the Hydraulic Tank and reduces the volume of oil Mai...

Page 123: ...rough the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly con...

Page 124: ...Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limi...

Page 125: ... in the float detent to ensure the mower follows the contour of the ground and to prevent sections from creeping up NEVER attempt to raise the mower while the mower is operating When the Wings are folded for transport the center of gravity is raised and the possibility of overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the ...

Page 126: ...he transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and units at slow speeds to determine how the tractor with an attached blade or rake handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Al...

Page 127: ...onted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT ...

Page 128: ...e operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing SGM 05 Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremel...

Page 129: ...ion of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of...

Page 130: ...er eliminate streaking and make the final cut more uniform SFL 6 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM...

Page 131: ... speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SGM 07 10 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbe...

Page 132: ...o persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equ...

Page 133: ...the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS F 0026 11 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower both wings to the ground If the mower will be stored with the sections in t...

Page 134: ...olt nut and washers retaining mower clevis to tractor and drawbar OPS F 0013_A Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equi...

Page 135: ... on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed...

Page 136: ...lic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially whe...

Page 137: ...e Tractor flashing warning lights and follow all local traffic regulations SG 6 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit b...

Page 138: ...13 1 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult ...

Page 139: ...xtreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action ...

Page 140: ...g Improper type lubricant Replace with proper lubricant Excessive trash build up Remove trash around gearbox Bearings or Gears set up Consult your Dealer improperly Gearbox Noisy Rough Gears Run in or change Gears Worn Bearing Replace Bearing Noise Damaged Belt Shield Straighten or replace Shields Rubbing on pulleys or belt Worn Bearing or Gear Replace Bearing or Gear Gearbox leaking Damaged Oil S...

Page 141: ...ston Seal worn Replace Piston Seal Cylinder wall scored or pitted Replace Cylinder Wrong Piston Ring on Piston Use correct Piston Rings Discharging Bunches or Belt installed improperly Check belt for correct set up clogging Blade Dull Check Blades for sharpness Grass too wet Wait for grass to dry Grass too long Mow at 3 1 2 and recut lower Travel speed too fast Use a lower tractor gear PTO RPM too...

Page 142: ...to dry Grass too high Mow at 3 1 2 and recut lower Housing plugged Clean underside of deck Grass no being cut evenly Belt worn or slipping Mow at full engine RPM Spring broke and Belt off Idler Replace Spring or adjust Belt Housing plugged Clean underside of Housing Debris around pulleys Remove Deck Belt Shield and clean out debris Grass too high Mow at 3 1 2 and recut lower ...

Page 143: ...Maintenance Section 5 1 2013 Alamo Group Inc MAINTENANCE SECTION ...

Page 144: ...form work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPA...

Page 145: ... tighten setscrews Check setscrews after first days operation If loose tighten and recheck again next day or until setscrews are found to remain tight Daily Checks 1 Visually inspect the overall condition of the mower Make certain that all items are in good repair and all hardware is properly tightened 2 Check the cuttershaft to make certain it is fully knifed Replace any missing or damaged knives...

Page 146: ...as The mower illustration shows grease and gear lube locations All grease fittings should be greased every 8 hours of operation and the gearbox oil levels checked daily Severe or unusual conditions may require more frequent lubrication Gearboxes are shipped with the proper amount of Multi Purpose Gear Oil P N 00786250 Maintain the oil level at the check plug level LOWER plug on the center section ...

Page 147: ...at least 70 or 75 and allow the oil to run into the dipstick reservoir This allows for proper oil level to be checked Correct oil level should be between the two grooves on dipstick Never fill gearbox with to much oil damage to gearbox seals can occur Refer to figure below for correct oil level NOTE Overfilling the Gearbox will cause pressure to build up and cause Oil Seals to leak ATTENTION If th...

Page 148: ...r Lift the mower only high enough to remove the roller assembly If installing a roller with pre assembled bearing and bracket assemblies remove the old roller proceed to step 11 2 Slide bearing and bracket assemblies off each end of roller If replacing with new bearing and bracket assemblies proceed to step 9 3 Remove roller bearing and housing assembly attaching hardware Remove assembly from brac...

Page 149: ...izontal height then securely support ends of cutterhousing 2 Remove enough knives to place a floor jack under center of cuttershaft 3 Securely support cuttershaft NOTE The cuttershaft must remain supported while changing bearings 4 Remove outboard fender outboard bearings or wing drivelines wing inboard bearings Loosen setscrews securing bearing inner race to cuttershaft Use special 3 16 hex allen...

Page 150: ...r driveline flange to cuttershaft Remove pulley or driveline flange and key 8 Remove fasteners securing inboard bearing and housing assembly to cutterhousing then remove bearing and housing assembly NOTE There are two tapped holes in the housing which can be used to pull bearing and housing assembly out by using special tool No 701627 9 Using a jack to hold cuttershaft in proper alignment install ...

Page 151: ...red for Inboard Bearing CUTTER KNIVES Cutter knives are attached to the cutter shaft with hardened knife pins and cotter pins These pins are supplied with the knife kit To replace existing knives remove and discard used pins and install new knives using new pins Knife pins must be installed in certain direction to locate cotter pins where knives will not reach them when flexing backward After inst...

Page 152: ... break and can be straightened several times if bent slightly from hitting obstructions Use two pairs of pliers or EavesdropsTM or Special tools Replace any broken or cracked blade at once to prevent the knife s flying off causing imbalance and vibration or possible serious bodily injury WING DRIVELINE TIMING Wing drivelines must be timed left and right driveline yokes must be orientated at same p...

Page 153: ...e the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used Th...

Page 154: ...lel Then if vibration is still present remove the drive belt and run the mower If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibration is gone the drive portion of the mower is running smoothly then the vibration is probably coming from the cutter shaft it could be a pulley out of balance or a ...

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Page 156: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 29 2013 Alamo Group Inc SEGURIDAD ...

Page 157: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 28 2013 Alamo Group Inc SEGURIDAD ...

Page 158: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 27 2013 Alamo Group Inc SEGURIDAD ...

Page 159: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 26 2013 Alamo Group Inc SEGURIDAD ...

Page 160: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 25 2013 Alamo Group Inc SEGURIDAD ...

Page 161: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 24 2013 Alamo Group Inc SEGURIDAD ...

Page 162: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 23 2013 Alamo Group Inc SEGURIDAD ...

Page 163: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 22 2013 Alamo Group Inc SEGURIDAD ...

Page 164: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 21 2013 Alamo Group Inc SEGURIDAD ...

Page 165: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 20 2013 Alamo Group Inc SEGURIDAD ...

Page 166: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 19 2013 Alamo Group Inc SEGURIDAD ...

Page 167: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 18 2013 Alamo Group Inc SEGURIDAD ...

Page 168: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 17 2013 Alamo Group Inc SEGURIDAD ...

Page 169: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 16 2013 Alamo Group Inc SEGURIDAD ...

Page 170: ...SEGURIDAD FX17 FX21 04 13 Sección de Seguridad 1 15 2013 Alamo Group Inc SEGURIDAD Descripción de Calcomanía ...

Page 171: ...a seleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de RHINO Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular ga...

Page 172: ...ntes solventes limpiadores y otros agentes químicos NO cambie ninguna calibración hidráulica de fábrica para evitar fallas de los componentes o equipos NO modifique o altere el implemento las funciones o componentes NO SUELDE o repare los componentes de la cortadora Esto puede causar vibraciones y fallas de los componentes que se desprendan de la cortadora REALICE LAS TAREAS DE SERVICIO REPARACIÓN...

Page 173: ...posición de conducción los espejos y el transporte del implemento para tener una visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE DESAPLIQUE EL PTO ELEVE LA CORTADORA QUITE todo material cortado que se acumule en la plataforma de la cortadora CORTADORA AL REMOLQUE INSTALE TRABAS DE TRANSPORTE Y CADENA DE SEGURIDAD INSTALE los paradores o...

Page 174: ...ficar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor ...

Page 175: ...ERTE POR PENETRACIÓN DE FILTRACIONES DE ACEITE HIDRÁULICO DE ALTA PRESIÓN NO OPERE el equipo con filtraciones de aceite o combustible MANTENGA todas las mangueras hidráulicas líneas y conexiones en BUEN ESTADO y AJUSTADAS antes de aplicar presión al sistema LIBERE LA PRESIÓN HIDRÁULICA antes de desconectar las líneas o trabajar en el sistema QUITE y reemplace la manguera si sospecha que tiene filt...

Page 176: ... se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensambla...

Page 177: ... SÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloqu...

Page 178: ...tran en contacto con objetos pesados estructuras fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSPECCIONE y REEMPLACE las cuchillas dañadas 3 VERIFIQUE el equilibrio del porta cuchillas y REEMPLÁCELO si está dañado NO opere la cortadora en agua PARA EVITAR una posible FALLA DE LAS CUCHILLAS ...

Page 179: ...os o salir desprendidos de la plataforma a gran velocidad 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADORA a una altura intermedia INSPECCIONE y quite el residuo restante PASE LA CORTADORA a la altura final PROTECCIÓN CONTRA...

Page 180: ...SEÚNTES FUERA del área de operación PARA EVITAR accidentes por aplastamiento Los equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de los componentes o implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos ...

Page 181: ...el tractor y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar ...

Page 182: ... DE OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VEL...

Page 183: ...de producir al operar este equipo Indica una situación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Identifica instrucciones o procedimientos específ...

Page 184: ...Sección de Seguridad 1 1 2013 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

Page 185: ......

Page 186: ... entrar en contacto con obstrucciones elevados y dañar cables y líneas telefónicas y posiblemente causar lesiones He explicado que el brazo o cabezal extendido o el brazo retraído puede entrar en contacto con cables de alimentación y causar lesiones o la muerte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEG...

Page 187: ..._______________ Dirección del solicitante ___________________________________ Ciudad ____________________________________ Estado ____________________________________ Código postal _______________________________ Modelo de cortadora ___________________Número de serie _______________________ Fecha de compra _____________________ Vendedor del distribuidor ________________ Nombre del distribuidor ____...

Page 188: ...na pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y so...

Page 189: ...r leído y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Rhino determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemento...

Page 190: ...te esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_R Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Seguridad que se puede acceder instantáneamente en el internet...