Alamo Schulte SRW 1400, Operator'S Manual

Page 1: ...20411 inclusive Part No R200 010C SRW1400 Pivoting Rock Windrower OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the uni...

Page 2: ...ty equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARR...

Page 3: ...als are in good condition replace if necessary ____ Check that gearboxes have been filled with oil ____ Check that all grease fittings have been lubricated DEALER S DELIVERY GUIDE for the SCHULTE SRW1...

Page 4: ...veling The Windrower 3 3 Wheel Lock Pins 3 4 Driveline Shields 3 4 Light Kit 3 5 Pre Customer Delivery Checklist 3 6 OPERATION SECTION 4 1 MAINTENANCE SECTION 5 1 Nuts and Bolts 5 2 Bolt Grade and Tor...

Page 5: ...SAFETY SECTION Safety Section 1 1 2003 Alamo Group Inc...

Page 6: ...is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended t...

Page 7: ...ctive system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WAR...

Page 8: ...ly supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensiv...

Page 9: ...n ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Test the tractor at a slow speed and increase th...

Page 10: ...ed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or component failures resulting in serious injury or death SG 26 DANGER NEVER use drugs or alcohol immediate...

Page 11: ...r raised stand to access high spots which cannot be reached from gound level Slipping and falling can cause serious injury or death SG 33 WARNING Avoid contact with hot surfaces including hydraulic oi...

Page 12: ...can safely operate and control the tractor and implement Never operate on an area that you have not inspected and removed debris or foreign material SGM 8 WARNING Many varied objects such as wire cabl...

Page 13: ...he tongue to fall suddenly and unexpectedly could result in crushing injury Use the Hitch Jack stand for lifting the Implement only Overloading the Hitch Jack stand can cause failure with possible ser...

Page 14: ...eath Never allow the Implement to contact obstacles S3PT 12 WARNING BeforeoperatingtheImplement checktomakesuretheImplementinput drivelinewillnotbottomoutorbecomedisengaged Bottomingoutoccurs when the...

Page 15: ...r and bystanders in the area Do not operate this machine with anyone in the immediate area S3PT 7 WARNING Never operate the Tractor and unit if the Implement input driveline is directlyconnectedtotheT...

Page 16: ...Safety Section 1 12 SRW1400 10 04 SAFETY 2004 Alamo Group Inc SAFETY 35 37 38 36...

Page 17: ...6 180 3 Decal 4hr Grease Interval 22 226 192 1 Decal Danger Moving Part Hazard 23 226 193 1 Decal Danger Guard Missing 24 226 191 1 Decal Peligro 26 226 323 1 Decal Important Tractor Drawbar Adjustmen...

Page 18: ...4 SRW1400 10 04 SAFETY 2004 Alamo Group Inc SAFETY 1 226 013 2 226 117 SRW 1400 6 226 148 5 226 032 4 226 178 9 226 084 7 226 148 11 226 081 13 226 118 3 226 154 AMBER REFLECTOR 8 SERIAL PLATE 16 226...

Page 19: ...Safety Section 1 15 SAFETY 2004Alamo Group Inc SAFETY SRW1400 10 04 14 226 151 15 226 037 18 226 181 19 226 182 17 226 044 20 226 183 21 226 180 22 226 192...

Page 20: ...Safety Section 1 16 SRW1400 10 04 SAFETY 2004 Alamo Group Inc SAFETY 23 226 193 24 226 191 26 226 323 27 226 004...

Page 21: ...Safety Section 1 17 SAFETY 2004Alamo Group Inc SAFETY SRW1400 10 04 28 226 049 30 226 070 29 226 048 31 226 314 32 226 317...

Page 22: ...Safety Section 1 18 SRW1400 10 04 SAFETY 2004 Alamo Group Inc SAFETY 33 226 318 34 226 319 10 226 340...

Page 23: ...It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage Home Division Child Labor Bulletin 102 FE...

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Page 25: ...Introduction Section 2 1 INTRODUCTION SECTION...

Page 26: ...rators of this implement read this manual or be instructed of its contents as to safety proper operation and maintenance before beginning operation Your windrower has been assembled for operation with...

Page 27: ...2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Windrower Mail within 30 days of delivery date of this implement NOTE Warranties are honored on...

Page 28: ......

Page 29: ...2003 Alamo Group Inc ASSEMBLY SECTION...

Page 30: ...proper bolt grades and torques Check that the pivoting wheel standard axle plates are set properly The center of the lower 5 8 mounting bolts must be set to a maximum 2 1 4 from the bottom of the pivo...

Page 31: ...hitch pole Leveling the Windrower NOTE The rock windrower must be in working position before the machine can be leveled To level the machine the following procedure is recommended First find a level p...

Page 32: ...secured in the up position as indicated When the rock windrower is in working or transport positions the wheel lock pins should be secured in the down position as indicated Figure 3 4 Figure 3 5 Drive...

Page 33: ...provided through backing plate and light bar Secure with 3 8 locknuts provided Installation of Lights 1 Install the lights onto the light bars using 5 16 hardware provided Ensure that the red lights...

Page 34: ...rticulation 4 Are all hoses tight and do not leak 5 Are all decals in place See manual for decal description and placement 6 Are all bolts tight 7 Have all hoses been properly routed so that hoses do...

Page 35: ...OPERATION SECTION 2003 Alamo Group Inc Operation Section 4 1...

Page 36: ...to prevent objects being thrown from the SRW1400 teeth however no shielding is 100 accurate All shields and guards must be maintained in good operational condition It is the operator s responsibility...

Page 37: ...ial Lock Setting 4 18 9 3 Driving the Tractor and Windrower 4 19 9 4 Crossing Ditches and Steep Inclines 4 21 10 OPERATING THE TRACTOR AND WINDROWER 4 22 10 1 Foreign Debris Hazards 4 22 10 2 Engaging...

Page 38: ...ed safety footwear Gloves Hearing protection Close fitting clothing Respirator or filter mask NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcoh...

Page 39: ...implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to...

Page 40: ...ight add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership 2 5 Tractor Hyrdaulics The...

Page 41: ...The operating speed of the implement and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 1 3 8 diameter 6 spline sh...

Page 42: ...the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving implement parts are co...

Page 43: ...tion The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s...

Page 44: ...ttach to tracotor Adjust length to allow only enough slack as is needed for turning Lock hook on chain Ensure chain rating is equal to or greater than gross weight of towed equipment 6 Lower the jack...

Page 45: ...ork or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER 5 3 Connectin...

Page 46: ...are lifted off the ground slightly Next loosen the bolts holding the axle plates Raise or lower the windrower frame until it is level front to back The tires should be resting evenly on the ground Re...

Page 47: ...ns have cotter pins and washers Serious injury may occur from not maintaining this Implement in good working order SG 21 WARNING BeforeoperatingtheImplement checktomakesuretheImplementinput drivelinew...

Page 48: ...evel Fuel condition and level Sufficient lubrication at all lube points Air filter condition 8 1 Tractor Pre Operation Inspection Service 8 2 Windrower Pre Operation Inspection Service Before each imp...

Page 49: ...r Ensure the tractor PTO master shield is in place lowered and in good condition Ensure the drum roller is in good condition and rotate freely Ensure the driveline integral shields are in good conditi...

Page 50: ...ard to check for hydraulic oil leaks Perform scheduled lubrication as specified in the maintenance section Inspect each gearbox oil level and replenish if needed A low oil level is a warning sign that...

Page 51: ...for you and this Equipment 2 Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and...

Page 52: ...conditions locking the differential provides no benefit and should not be used Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing...

Page 53: ...from the transport cradle Store the wedge lock in the holder on the hitch pole Drive the tractor ahead while turning the wheels to the right Pivot the windrower until the hitch pole fits securely int...

Page 54: ...d be taken to avoid hitting parked vehicles sign road structures bystanders and animals due to the overall length and width of the implement To avoid overturns drive the tractor with care and at safe...

Page 55: ...gradient is so steep that such as approach increases the possibility of a tractor roll over select an alternate crossing path CORRECT Approach ditch at an angle INCORRECT DO NOT approach ditch straigh...

Page 56: ...foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the implement from contacting them Before starting any operation the operator must become familiar...

Page 57: ...are obvious and hidden potential hazards in the operation of this Implement as in all power driven or pulled equipment REMEMBER This machine is often operated in rough terrain conditions that include...

Page 58: ...fer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the windrower is operating at its...

Page 59: ...drum Only grass will be left which will dry and blow away The windrower should never be operated on the center crown of the road as this will cause excessive wear of the hard surfacing on the teeth ne...

Page 60: ...ion in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the...

Page 61: ...ndrower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack Make sure the jack foot is securely resting at ground level or securely supported by a b...

Page 62: ...mplement to shift or fall crushing themselves and others SG 25 Properly preparing and storing the windrower at the end of the season is critical to maintaining its appearance and to help ensure years...

Page 63: ...ered Disconnect gearbox output driveline Hang driveline in storage location IMPORTANT Failure to disconnect the driveline will result in damage to the driveline Raise the wheel lock pins into the temp...

Page 64: ...tow the implement at speeds greater than 20 MPH If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower...

Page 65: ...amaged or no longer reflective 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all...

Page 66: ...death Never allow the Implement to contact obstacles S3PT 12 WARNING Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outsid...

Page 67: ...rply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor...

Page 68: ...front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against th...

Page 69: ...er adjustment Friction plates worn Oil on friction plates POSSIBLE REMEDY Free up slip clutch and reset spring height Replace shear yoke assembly Reduce depth Reduce PTO speed to approxi mately 400 RP...

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Page 71: ...2003 Alamo Group Inc MAINTENANCE SECTION...

Page 72: ...n is tightened by loosening the 3 4 bolt holding the idler sprocket and forcing it down until the chain is at the proper tension Allow 5 8 of movement up or down at the center of the bottom chain sect...

Page 73: ...h grease Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub with grease Grease needs to...

Page 74: ...e rollers of the wheel bearings will remove the grease from the bearing races decreasing the life of the bearings Tires Periodically check tire pressure Tires should be inflated to manufacture s sugge...

Page 75: ...Secure the retaining bolt after the slip clutch is adjusted IMPORTANT If the rock windrower has been left unused for a period of time eg A month or even less in damp wet conditions the clutch frictio...

Page 76: ...operation then yearly Check gearbox oil level frequently Steady loss of oil will indicate damaged seals which should be replaced immediately to prevent ruining the gearbox Gearbox oil should be maint...

Page 77: ...aft Occasionally monthly pull the universal joint halves apart and apply grease to all sides of the slip shaft At least once per year more often in dusty or dirty conditions the shielding should be re...

Page 78: ...the hitch jack on the jack mount located on the outer hitch frame The slip clutch should be removed from the machine and stored inside when not in use for long periods of time When disconnecting from...

Page 79: ...back up seal These seals can be threaded out thru the slot in the barrel 9 Continue to pull on the shaft The cylinder head piston and shaft will pull free from the barrel 10 If the seal at the butt en...

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Page 81: ...teration or repair to those specific goods C Any equipment or machinery of any kind furnished by the buyer or belonging to or acquired from third parties at the buyer s request or supplied or made to...

Page 82: ...ransportation costs of the goods or part s from the dealer to the designated factory WARRANTY PERIOD 3 Commercial use The warranty period shall be the period of six 6 months from the date that the goo...

Page 83: ...SRW1400 10 04 Printed In Canada P N R200 010C 73747 130TH ST ZEARING IA 50276 641 487 7608 INFO NESSAINC COM WWW NESSAINC COM...