Albany PosiDrive M&I, Owner'S Manual

Page 1: ...le UltraAffordable P N 001449 Rev 4 22 2010 Version 4 2 Albany Door Systems A Company of Albany International Corp All Rights Reserved 1080 Maritime Drive Port Washington WI 53074 975 A Old Norcross Road Lawrenceville Georgia 30046 262 268 9885 www albanydoors com ...

Page 2: ...t part This warranty covers material failure under normal wear conditions it does not cover damage caused by collision or other abuse of the product Adjustments made to the control panel or to the mechanical operation of the door without the authori zation of Albany Door Systems will void this warranty Any changes made to product configuration without the express written approval from Albany Door ...

Page 3: ... Support 262 268 9885 service albanydoors com www albanydoors com support albint com Lawrenceville GA 975 A Old Norcross Road Lawrenceville GA 30046 Phone 800 252 2691 Fax 262 268 9895 Technical Support 262 268 9885 service albanydoors com www albanydoors com support albanydoors com 3 Introduction 4 Product Description 7 Service Repair 14 Troubleshooting 5 Safety Advice 19 Drawings 23 Mechanical P...

Page 4: ... the potential severity of injury In addition a hazard symbol may be used to represent the type of hazard DANGER indicates a hazard that if not avoided will result in death or serious injury WARNING indicates a hazard that if not avoided could result in death or serious injury CAUTION indicates a hazard that if not avoided might result in minor or moderate injury CAUTION when used without the aler...

Page 5: ...ide frames of the door Control Unit The Re Coil Away may be driven with the control unit ACS 50 UltraSmart or PLC with contactors The maximum opening speed depends on the size of the door and type of motor See applicable control panel manual for door operation and electrical troubleshooting guides Electric safety features The Re Coil Away door utilizes a minimum of two safety features This is comp...

Page 6: ...protection category IP54 NEMA 12 Door frame Painted Steel Curtain SBR EPDM Door dimensions and fitting space See enclosed technical drawing Fixing points See fixing drawings Technical changes resulting of product maintenance are subject to alterations Safety advice Area of application The Albany Re Coil Away is used for the closing of door openings preferably in industrial buildings that are highl...

Page 7: ...ble During operation of the door do not stick your hands in the side frames Keep hands and feet clear of the door at all times Stay clear of the door while it is operating Human traffic should be avoided within the working area of the door Existing side doors for hu man traffic should be used instead Do not run through the door opening Go upright and with normal pace Keep the working vicinity and ...

Page 8: ...ed from the panel Please observe that all used ladders scaffoldings or such correspond with the valid safety regulations The working area must be blocked for both vehicle and foot traffic Lubrication oil on the floor tools and other material should be removed from the floor when work has been finished The necessary maintenance inspections check up and time intervals are listed in the Inspection se...

Page 9: ... any electrical installations or connections Also Lock out Tag out any equipment near the installation site if that equipment may be inadvertently operated into the area used to assemble and install the door Failure to properly deenergize electrical circuits and disable equipment during in stallation and or maintenance could result in death or serious injury ...

Page 10: ...9 Manual 001449 Version 4 2 Activation Repair Replacement ...

Page 11: ...Rev 4 9 2010 Manual 001449 10 High Speed Doors Operation ...

Page 12: ...11 Manual 001449 Version 4 2 ...

Page 13: ...Rev 4 9 2010 Manual 001449 12 High Speed Doors Operation ...

Page 14: ... 4 2 The picture shows all the parts that are included in the dampening plate repair kit Situation B described in the previous pages would be the only time that a repair kit would be needed 6622T0023 Dampening plate repair kit ...

Page 15: ...to side as the door rolls up and down Wedging is required only when there is a severe tracking problem such as listed above The placement of a wedge can be determined in several ways For example if the bottom bar were tracking to the left as the door is opening then the wedge would be fastened on the right end of the barrel The wedge would then make the curtain roll up faster on the right side thu...

Page 16: ...n area supported by the floor or alternatively a solid level surface provided by a heavy table for example Refer to Figure 31 and 32 for positioning of the curtain prior to repairing it 1 Using a utility knife set it to a depth that will penetrate the rubber down to the nylon cord centre of the curtain and cut a rectangular or square section approximately 2 wider than the sides of the rip or perfo...

Page 17: ...Rev 4 9 2010 Manual 001449 16 High Speed Doors Operation ...

Page 18: ...ure many years of trouble free operation MAINTENANCE PROCEDURE INITIAL 1 500 CY CLES EVERY 25 000 CYCLES OR 3 MONTHS EVERY 100 000 CYCLES OR 12 MONTHS LUBRICATE Flange Bearing 4 Drive Chain NO NO NO OIL Grease 1 shot OIL ADJUSTMENTS check adjust if neces sary Drive Chain Tension Guides bottom bar header assembly for rust or damage Guide Opening 1 2 All Fasteners check for tightness Limit Settings ...

Page 19: ...nd plate to spring mounting brackets 212 1 2 13 x 2 Hex head bolt Grade 8 Idler barrel bearing to end plate 106 1 2 13 x 1 1 2 Hex head bolt Grade 8 Header assembly to truss spreader bars 106 1 2 13 x 1 1 2 Hex head bolt Grade 8 Inertia brake bracket to inertia brake 106 M16x2 0x40mm T bolt Operator to T slot rail Large operator 59 M12x1 75x30mm T bolt Operator to T slot rail Small operator 89 3 8...

Page 20: ...19 Manual 001449 Version 4 2 M I Re Coil Away Architectural Over 12 x 12 Balanced ...

Page 21: ...Rev 4 9 2010 Manual 001449 20 High Speed Doors Operation M I Re Coil Away Architectural Up To 12 x 12 Balanced ...

Page 22: ...21 Manual 001449 Version 4 2 M I Re Coil Away Architectural Over 12 x 12 Unbalanced ...

Page 23: ...Rev 4 9 2010 Manual 001449 22 High Speed Doors Operation M I Re Coil Away Architectural Up to 12 x 12 Unbalanced ...

Page 24: ...23 Manual 001449 Version 4 2 M I Re Coil Away XL Architectural Over 24 x 27 ...

Page 25: ...dered Step 1 Drive Barrel Kit Installation Step 2 Instructions for Guide Mounted Windbar Assembly Instructions for Jamb Mounted Windbar Assembly Step 3 4 or 4 1 2 Windbar Tube Installation 6 5 8 or 8 5 8 Windbar Tube Installation Step 4 4 or 4 1 2 Windbar Tube Installation cont d 6 5 8 or 8 5 8 Windbar Tube Installation cont d Travelling Windbar Part Identification TRAVELLING WINDBAR ASSEMBLY DRIV...

Page 26: ...to loosen the curtain tension STEP 2 RE COIL AWAY WITH GUIDE MOUNTED WINDBAR Note If your door was supplied from the factory with a guide mount 6 5 8 or 8 5 8 Traveling Windbar proceed directly to STEP 3 If you are installing a 4 or a 4 1 2 O D windbar fasten one 1 windbar track bracket to each hole provided in the windbar tracks Orient the windbar track bracket with the slot protruding beyond the...

Page 27: ...rack using one 1 3 8 16 NC x 5 8 long BHCS per bracket With the door in the open position disconnect the power supply There is a left hand and right hand windbar track Determine the appropriate location for each track given that the curved side is furthest from the curtain and the stop bolt holes are at the bottom Determine the curtain to windbar track spacing required for your traveling windbar d...

Page 28: ...27 Manual 001449 Version 4 2 ...

Page 29: ...Rev 4 9 2010 Manual 001449 28 High Speed Doors Operation ...

Page 30: ...he lower front spreader bar to match drill the 5 16 diameter holes TRAVELLING WINDBAR ASSEMBLY STEP 3 FOR 6 5 8 OR 8 5 8 DIAMETER WINDBARS Determine dimensions C and D from the chart and mark the lintel jamb mount or the truss guide mount at these dimensions from the outside of the end plates If installing a jamb mounted windbar weld a ratchet buckle at each mark on the lintel 9 from the curtain s...

Page 31: ...nd the bottom of the windbar tube then upward towards the lintel for jamb mount or spring truss for guide mount Check that there are no twists in the straps Route the loose end of each windbar strap through the slot in the spool of individual ratchets on the lintel for jamb mount or on the spring truss for guide mount Carefully raise the door to the open position examine the location of the windba...

Page 32: ...secure with a 3 8 16NC hex nut Route the windbar straps around the bottom of the windbar tube then upward towards the lintel jamb mount or spreader bar guide mount Check that there are no twists in the straps Route the loose end of each windbar strap between individual windbar strap clamps and tem porarily fasten to the lintel bracket jamb mount or spreader bar guide mount Carefully raise the door...

Page 33: ...c has diagonal wrinkles the door fabric roll at the top of the door is not level and perpendicular to the side rails Leveling adjustments should be made as soon as pos sible to prevent wear or damage Refer to the installation instructions or contact Albany Door Systems 3 With the door closing place an object through the light curtain or photo eyes on each side of the door Verify that the door stop...

Page 34: ...any Door Systems A Company of Albany International Corp All Rights Reserved 1080 Maritime Drive Port Washington WI 53074 975 A Old Norcross Road Lawrenceville Georgia 30046 262 268 9885 www albanydoors com ...