Alber Universal Xplorer UXIM, Installation Manual

Page 1: ...er Universal Xplorer Industrial Monitor UXIM Battery Monitor Installation Guide Vertiv Corporation 1050 Dearborn Drive Columbus OH 43085 Tel 954 377 7101 www vertivco com 590 2108 501A SL 29423 4200 1...

Page 2: ...als to be used in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property...

Page 3: ...r Service Vertiv Customer Service is available Monday to Friday 8 00AM to 4 30PM Eastern Time Telephone 954 377 7101 Email alber service vertivco com Website www vertivco com Corporate Office Address...

Page 4: ...590 2108 501A SL 29423 4200 106 iii Revision 3...

Page 5: ...Considerations 6 1 6 1 Disconnect Device 6 1 6 2 Equipment Location 6 1 6 3 Rack Mounting 6 1 6 4 Mounting Options 6 1 6 5 Wire Length 6 1 6 6 Battery String Isolation 6 1 6 7 Cell Number 1 Identific...

Page 6: ...n 15 1 16 Fiber Optic Communication Connection 16 1 17 Network Communication Connection 17 1 17 1 Network Protocols Supported 17 1 18 Parameter Alarm Connection 18 1 19 Hardware Alarm Connection 19 1...

Page 7: ...Connections to Battery 10 2 Figure 8 Exposed Dual or Multiple Posts Connections 10 3 Figure 9 Resistance Steps Connection to Battery 11 1 Figure 10 Charger Control Sense Lead Connection to Battery an...

Page 8: ...able 1 Installation Task List 4 1 Table 2 Model Number Description 5 1 Table 3 Inventory List 5 3 Table 4 Digital Input Modes 8 1 Table 5 Digital Input Jumper Settings 8 1 Table 6 Cell Measurement Spe...

Page 9: ...r capabilities 1 2 Document Symbols The symbols below appear in this manual or are affixed to the Vertiv device It is important to review these symbols and to understand the type of instructional info...

Page 10: ...w blow fast blow or time delay must be used Equipment Access Operating personnel must not remove equipment covers shields or panels Component repair replacement and internal adjustments must be made o...

Page 11: ...Wires Use only wire supplied with the installation kit Ventilation Never block equipment ventilation ports or openings The equipment must have adequate ventilation to prevent overheating Ensure equipm...

Page 12: ...sconnected and power to the units has been shut off You must disconnect the system components and the monitor system cabinet if a cabinet is being used from AC and or DC power sources 2 3 Sense Lead a...

Page 13: ...tive monitor status and state of active or latched alarms Embedded email clients for alarm notifications and data delivery of battery parameters XML format with priority handling of message sent to re...

Page 14: ...System Overview 4200 106 3 2 Revision 3 Figure 1 Typical System Connection...

Page 15: ...y install the tab washers Installation of Tab Washers page 7 1 Configure the unit Unit Configuration page 8 1 Mount the equipment Equipment Mounting page 9 1 Connect the sense lead harnessing Sense Le...

Page 16: ...immediately The model number is in the format of PPPP COB where PPPP is 1010 and C O and B are described below PPPP C O B Description Choices 1010 C Communications 0 RS 485 Only 1 Network 2 Fiber Opti...

Page 17: ...ontact your Vertiv Sales representative for details 25 50 75 or 100 Double Ambient Temperature Sensor harness optional One ambient temperature sensor per system 1102 560 25 1102 560 50 1102 560 75 110...

Page 18: ...b Washer 5 16 140 tab washers per system 2027 029 UXIM Configurator Software installation CD KIT 1400 531 Flush mounting kit Optional Contact your Vertiv Sales representative for details 3703 006 25 F...

Page 19: ...omised Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading 6 4 Mounting Options The equipment can accommodate two types of...

Page 20: ...antity depend on the system configuration The actual placement of these tab washers in relation to the battery post and existing hardware is critical In instances where a single load tab washer and a...

Page 21: ...ost Tab Washer Assembly To determine tab washer placement refer to the Configuration Connection Diagram in the back of this manual Locate the desired configuration that will be installed Using the wir...

Page 22: ...h the UXIM for configuration There is a pair of 2 pin jumpers associated with each digital input which must be set according to the mode desired The cover of the unit must be removed to gain access to...

Page 23: ...Unit Configuration 4200 106 8 2 Revision 3 The location of the jumpers is shown in the figure below The factory does not have the jumpers inserted Figure 4 Digital Input Jumper Locations...

Page 24: ...bps default is 9600 RS 485 termination is recommended when intermittent communications occur RS 485 termination is enabled when the jumper is across Pins 1 and 2 of JP7 not the factory default setting...

Page 25: ...side of the unit To connect the flush mount brackets to the unit remove the two screws on each side that secure the rack mount brackets to the unit Install the supplied front spacer brackets using th...

Page 26: ...ermination to each battery connection point 10 1Voltage Sense Lead Connection Preparation In order to prepare the sense lead harness connection follow these steps 1 Each voltage sense lead wire from t...

Page 27: ...vision 3 Figure 7 Voltage Sense Lead Connections to Battery XX cable length Caution When a load lead wire connects to the same point as a voltage sense lead the load lead wire must be the closest to t...

Page 28: ...ve sense lead wires white with colored stripe of the harness attach to the corresponding positive and negative terminals of the battery in a way that will monitor as many strap connections as possible...

Page 29: ...ach resistance load step for proper termination at the battery From the UXIM the Resistance Load cables are routed to the installation location and cut to the appropriate length For ease of future cel...

Page 30: ...r verify that the fuse is not installed The fuse will be installed at time of startup Note It is very important that the load connection is the closest connection to the post if two tab washers are us...

Page 31: ...and the required wire length from the equipment J0 to the connection points begin assembling the 10K resistor sense lead assembly to the charger sense lead harness as described in Section 10 1 When co...

Page 32: ...ith 25 50 75 or 100 of cable Route the cable to the desired location to capture ambient room temperature and plug the connector into the rear of the unit Note The UXIM device comes with one single tem...

Page 33: ...nnect the device monitored connect to one of the three inputs located on the rear of the unit If only a switch open close contact mode is being used then polarity is not important However if a voltage...

Page 34: ...r accessory modules not currently supported Each of these ports is labeled 1 and 2 When connecting to a remote controller connect the A B connection of port 1 to the remote controller When multiple un...

Page 35: ...the UXCM to the RX of the UXIM and then the TX of the UXIM to the RX of the UXCM When cutting the fiber optic cable to length the ends must be properly cut and polished to achieve reliable communicat...

Page 36: ...on the UXIM Figure 15 Network Connection 17 1Network Protocols Supported There are several protocols supported by the network interface and will require specific ports to be opened up on the network...

Page 37: ...ogrammed thresholds This contact has three connections NC normally closed NO normally open COM common Connection can be made directly to the facility s alarm reporting system If multiple units are use...

Page 38: ...hin the UXIM This contact has three connections NC normally closed NO normally open COM common Connection can be made directly to the facility s alarm reporting system If multiple units are used then...

Page 39: ...sing at 5 C to 31 C 0 to 50 RH non condensing at 31 C to 40 C Indoor Use Only Measurement Category O 500V Transient Rating Pollution Degree 2 Altitude 0 to 2000 meters above sea level Alarms 2 Form C...

Page 40: ...ng 5 Cell Monobloc Temperature 0 C to 80 C 0 1 C 32 F to 176 F Table 6 Cell Measurement Specifications 20 3 System Measurements This section describes system measurement specifications Parameter Toler...

Page 41: ...UXIM Drawings 4200 106 21 1 Revision 3 21 UXIM Drawings Figure 18 UXIM Wiring Schematic Diagram...

Page 42: ...cement 2 1 materials standard 5 3 Materials Received List 5 1 Mounting Options 6 1 Multiple Positive and Negative Posts 10 3 Network Protocols 17 1 Note 1 1 Operating Damaged Equipment 1 2 Operating E...