Alber UXTM, Installation Manual

Page 1: ...Alb r Universal Xplorer Telecom Monitor UXTM Battery Monitor Installation Guide Alb rcorp 3103 North Andrews Avenue Ext Pompano Beach FL 33064 Tel 954 623 6660 Fax 954 623 6671 www alber com 4200 097...

Page 2: ...1 06 10 22 13 Added 25 cables to the parts section of the guide MS Alb r Universal Xplorer Telecom Monitor UXTM Battery Monitor Installation Guide Part Number 4200 097 2013 Alb rcorp All rights reserv...

Page 3: ...Customer Service is available Monday to Friday 8 00AM to 4 30PM Eastern Time Telephone 954 623 6660 Fax 954 623 6671 Email service alber com Website www alber com Corporate Office Address Alb rcorp 31...

Page 4: ...ou will not use the Software in violation of applicable laws and regulations or where such use detrimentally affects Alb r s rights in the Software or subjects Alb r to liability You assume responsibi...

Page 5: ...fy the Software are strictly limited to the specific rights provided in this Agreement or as may otherwise be required by applicable copyright law U S GOVERNMENT RESTRICTED RIGHTS This Software is dev...

Page 6: ...from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help facilities aircraft navigation or communication systems air traffic control direct life...

Page 7: ...pplicable thereto to Alb r s final invoices and to applicable Alb r product brochures and manuals current as of the date of product shipment Descriptions Alb r does not control the use of any Alb r pr...

Page 8: ...ED UPON THEORIES OF CONTRACT NEGLIGENCE STRICT LIABILITY TORT OR OTHERWISE Miscellaneous NO SALESPERSON EMPLOYEE OR AGENT OF ALB R IS AUTHORIZED TO ADD TO OR VARY THE TERMS OF THIS WARRANTY Warranty t...

Page 9: ...Received List 5 1 6 System Installation Considerations 6 1 6 1 Disconnect Device 6 1 6 2 Equipment Location 6 1 6 3 Rack Mounting 6 1 6 4 Mounting Options 6 1 6 5 Wire Length 6 1 6 6 Battery String I...

Page 10: ...mbient Temperature Sensor Connection 12 1 13 Digital Inputs Connection 13 1 14 RS 485 Communication Connection 14 1 15 Fiber Optic Communication Connection 15 1 16 Network Communication Connection 16...

Page 11: ...emperature Sensor 10 2 Figure 11 Exposed Post with Wired Tab Washers with Cell Temperature Sensor 10 3 Figure 12 Recessed Post with Ring Terminal Washers with Cell Temperature Sensor 10 4 Figure 13 Ex...

Page 12: ...4200 097 xi Revision 1 06 List of Tables Table 1 Installation Task List 4 1 Table 2 Inventory List 5 2 Table 3 Digital Input Modes 8 1 Table 4 Digital Input Jumper Settings 8 1...

Page 13: ...1 2 Document Symbols The symbols below appear in this manual or are affixed to the Alb r device It is important to review these symbols and to understand the type of instructional information they con...

Page 14: ...th the required rated current voltage and type such as normal slow blow fast blow or time delay must be used Equipment Access Operating personnel must not remove equipment covers shields or panels Com...

Page 15: ...r Wires Use only wire supplied with the installation kit Ventilation Never block equipment ventilation ports or openings The equipment must have adequate ventilation to prevent overheating Ensure equi...

Page 16: ...disconnected and power to the units has been shut off You must disconnect the system components and the monitor system cabinet if a cabinet is being used from AC and or DC power sources 2 3 Sense Lead...

Page 17: ...flexible design that allows for monitoring virtually any battery configuration using VLA VRLA or NiCd technologies in 24 to 48VDC applications What sets Alb r monitors apart from others is the abilit...

Page 18: ...page 6 2 Properly install the tab washers Installation of Tab Washers page 7 1 Configure the unit Unit Configuration page 8 1 Mount the equipment Equipment Mounting page 9 1 Connect the sense lead har...

Page 19: ...Photo Drawing Description 1007 XXX UXTM module 1102 153 12 1102 153 25 12 or 25 sense lead harness with quick connect terminal 1102 161 12 1102 161 25 12 or 25 sense lead harness with ring terminal co...

Page 20: ...25 12 or 25 harness with quick connect ambient temperature sensor 4301 015 15 AMP SB fuse One for each fused lead 2140 047 4 pin connector for terminating harnesses 2025 108 USB cable 2120 066B 5 16 d...

Page 21: ...to installing the equipment in an environment compatible with the maximum ambient temperature specified in the Product Description Guide Installation of the equipment in a rack should be such that th...

Page 22: ...t is in service and not fully isolated from the DC bus and load circuits 6 7 Cell Monobloc Number 1 Identification When referring to any material in this installation guide and reference is made to an...

Page 23: ...is critical In instances where a single tab washer is required this should be placed closest to the cell post and underneath the double tab washer The following figures illustrate some common applicat...

Page 24: ...ut Modes Seven Jumpers are supplied with the UXTM for configuration There is a pair of 2 pin jumpers associated with each digital input which must be set according to the mode desired The cover of the...

Page 25: ...tor for RS 485 connection In most cases RS 485 termination is not necessary because maximum baud rate is 19200 bps default is 9600 RS 485 termination is recommended when intermittent communications oc...

Page 26: ...ery configuration is defined as Number of Strings x Number of Jars Cells x Voltage of each Jar Cell Battery Configuration Power Setting 1X18X1V B 1X12X2V B 2X12X2V B 1X24X2V C 1X6X4V A 2X6X4V A 3X6X4V...

Page 27: ...n Power Setting 1X3X16V B 2X3X16V B 3X3X16V B 4X3X16V B Table 5 Configuration List Continued The power setting switch is located on the rear of the UXTM and is shown below Use a small screwdriver to s...

Page 28: ...ackets to the unit using the supplied screws Mount the equipment in the 19 rack using appropriate screws and washers Figure 7 19 Rack Mount View 9 2 Wall Mounting If wall mounting is used optional rig...

Page 29: ...the connector s set screws After terminating the cable to the connector be sure to place a wire marker at the connector end to identify which cell it is monitoring for connector placement Warning Conn...

Page 30: ...Sense Lead Harness Connection 4200 097 10 2 Revision 1 06 Figure 10 Recessed Post with Ring Terminal Washers without Cell Temperature Sensor...

Page 31: ...re sensor will either connect to a tab washer quick connect or be secured under the bolt for the intercell connector depending on the type of cell being monitored This cable is factory terminated on t...

Page 32: ...Sense Lead Harness Connection 4200 097 10 4 Revision 1 06 Figure 12 Recessed Post with Ring Terminal Washers with Cell Temperature Sensor...

Page 33: ...ry terminated on the end that attaches to the battery The other end must be cut to the desired length stripped and attached to the connector with the connector s set screws After terminating the cable...

Page 34: ...t is critical in cases where it is used on a single tab that the load connection be placed closest to the battery post Before installation verify that the fuse is not installed The fuse will be instal...

Page 35: ...tion There is one ambient temperature sensor included with each unit This sensor comes with a prefabricated harness with 12 or 25 of cable Route the cable to the desired location and plug the connecto...

Page 36: ...onnect the device monitored connect to one of the three inputs located on the rear of the unit If only a switch open close contact mode is being used then polarity is not important However if a voltag...

Page 37: ...modules can be networked together using the RS 485 terminals Figure 19 RS 485 Connections The recommended baud rate of 9600 should work in most cases If intermittent communications are experienced usi...

Page 38: ...of the UXCM to the RX of the UXTM and then the TX of the UXTM to the RX of the UXCM When cutting the fiber optic cable to length the ends must be properly cut and polished to achieve reliable communic...

Page 39: ...or on the UXTM Figure 21 Network Connection 16 1Network Protocols Supported There are several protocols supported by the network interface and will require specific ports to be opened up on the networ...

Page 40: ...ontact has three connections COM common NC normally closed and NO normally open Connection can be made directly to the facility s alarm reporting system If multiple units are used then these contacts...

Page 41: ...the wire routing bracket behind the wire bundle The alignment groove on the bracket will mate with the tab on the rear of the UXTM unit Move the bracket into place lifting the wire bundle and secure...

Page 42: ...Drawings 4200 097 19 1 Revision 1 06 19 Drawings The following UXTM drawings are for reference only A package of full size drawings will be part of the materials received with the UXTM device...

Page 43: ...Drawings 4200 097 19 2 Revision 1 06...

Page 44: ...Drawings 4200 097 19 3 Revision 1 06...

Page 45: ...Drawings 4200 097 19 4 Revision 1 06...

Page 46: ...g Options 6 1 Multiple Positive and Negative Posts 10 5 Network Protocols 16 1 Note 1 1 Operating Damaged Equipment 1 2 Part Number 3703 006 fiber optic cable 5 1 KIT 3703 015 fiber optic polishing ki...