Alcoa Huck 2024 Series, Instruction Manual

Page 1: ...04 24 2013 HK1077 INSTRUCTION MANUAL 2024 SERIES PNEUDRAULIC INSTALLATION TOOLS ALL MODELS...

Page 2: ...2024 series Tooling HK1077 Alcoa Fastening Systems 2...

Page 3: ...ium strength blue threadlocker is designed for locking and sealing threaded components It can be applied smoothly and will now be the HUCK recommended standard for these applications For best results...

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Page 5: ...N FOR USE 6 OPERATING INSTRUCTIONS 7 SERVICING THE TOOL GENERAL 7 DAILY 7 WEEKLY 7 DISASSEMBLY GENERAL 8 HEAD HANDLE 8 9 PINTAIL BOTTLE VACUUM SYSTEM 9 ASSEMBLY HEAD HANDLE 10 GENERAL 10 11 PINTAIL BO...

Page 6: ...unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is s...

Page 7: ...76 kN 90 psi 6 2 BAR 3549 lbs 15 79 kN 80 psi 5 5 BAR MAX OPERATING TEMPERATURE 125 F 52 C POWER SOURCE 90psi MAX shop air HYDRAULIC FLUID ATF mee ng DEXRON III DEXRON IV MERCON Allison C 4 or equival...

Page 8: ...is shipped with a plas c plug in the air inlet connector The connector has 1 4 18 female pipe threads to accept the air hose fi ng Quick disconnect fi ngs and 1 4 inside diameter air hose are recommen...

Page 9: ...tructions 2 Check the tool and all connecting parts for damage or oil air leaks tighten or replace if necessary as experiece dictates should also be available WARNING Inspect tool for damage or wear b...

Page 10: ...let to take pressure off ring and remove Retaining Ring 38 Fig 2 8 Screw Button Head Screws 40 back into Cylinder Head Carefully pry on screws to remove head Remove O ring 46 9 To remove air piston fr...

Page 11: ...Assembly 2 by driving Pin 4 out with punch Remove Dowel Pin 3 to disconnect cable from trigger PINTAIL BOTTLE VACUUM SYSTEM 2024V 2024LV See Figures 5 6 15 NOTE The following steps are for disassembly...

Page 12: ...1 4 for 2024L 2024LV onto Piston 6 Slide complete Gland Assembly and Wiper Seal 9 onto Piston 6 7 Install assembled components in gently from rear of tool using a press as shown in Fig 8 8 Remove Pist...

Page 13: ...Arm into slot on Cylinder Fig 9 23 Snap Lever Guard 73 in place and install Pivot Screw 48 in cylinder to retain throttle arm 53 24 For 2024 2024L Push Pintail Deflector 24 onto End Cap 21 For 2024V 2...

Page 14: ...Top off fluid in fill port install bleed plug and tighten Step 7 Connect airline to tool and measure the tools stroke refer to the Measuring Tool Stroke section If stroke is less than specified remov...

Page 15: ...Figure 12 Figure 13 2024 2024V Step 1 Cycle Piston all the way forward and measure X Step 2 Cycle and hold piston back and measure Y Step 3 Stroke Y X 2024L 2024LV Step 1 Cycle Piston all the way forw...

Page 16: ...2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 21 22 23 24 25 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 SECTION A A 6 HUCK INTL INC 1 CORP DR KINGSTON N Y 12401 USA SCFM L M GPM BAR PSI 61 60 59 M A X...

Page 17: ...2024 series Tooling HK1077 Alcoa Fastening Systems 15 ASSEMBLY DRAWING Refer to Parts Lists on following pages 54 A A 21 70 22 68 69 23 67 66 65 64 63 62 71 PARTIAL SECTION AA 24 6 FIG 15...

Page 18: ...RNING Sticker 590240 1 1 21 End Cap 127742 125862 1 22 Spacer 507323 125866 1 23 Wiper Seal 507351 1 24 Pintail Deflector 124210 n a 1 Pintail Bottle n a 123772 25 Gland Assy 125742 1 26 Gland Housing...

Page 19: ...ng 500779 2 58 O Ring 500778 1 59 CE Sticker 590350 1 60 MAX Pressure and Flow Sticker 590351 1 61 HUCK Address Sticker 590347 1 62 Retaining Ring n a 501007 1 63 Washer n a 506628 1 64 Adapter n a 12...

Page 20: ...eplace if necessary 5 Hydraulic fluid leaks at rear of Pull Piston 6 a Worn or damaged piston Polyseal 18 replace if necessary 6 Hydraulic fluid leaks at front of Pull Piston 6 a Worn or damaged Front...

Page 21: ...ty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUFACTURED BY HUCK HU...

Page 22: ...33 1 30 27 9500 FAX 33 1 34 66 0600 A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries...