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2024 series Tooling 

(HK1077)

 

Alcoa Fastening Systems

19

L

IMITED

 W

ARRANTIES

T

OOLING

 W

ARRANTY

:

Huck warrants that tooling and other items (excluding 
fasteners, and hereinafter referred as “other items”) 
manufactured by Huck shall be free from defects in 
workmanship and materials for a period of ninety (90) 
days from the date of original purchase. 

W

ARRANTY

 

ON

 “

NON

 

STANDARD

 

OR

 

CUSTOM

 

MANUFACTURED

 

PRODUCTS

”:

With regard to non-standard products or custom 
manufactured products to customer’s specifi cations, 
Huck warrants for a period of ninety (90) days 
from the date of purchase that such products shall 
meet Buyer’s specifi cations, be free of defects in 
workmanship and materials.  Such warranty shall not 
be effective with respect to non-standard or custom 
products manufactured using buyer-supplied molds, 
material, tooling and fi xtures that are not in good 
condition or repair and suitable for their intended 
purpose.

THERE ARE NO WARRANTIES WHICH 
EXTEND BEYOND THE DESCRIPTION ON THE 
FACE HEREOF.  HUCK MAKES NO OTHER 
WARRANTIES AND EXPRESSLY DISCLAIMS ANY 
OTHER  WARRANTIES, INCLUDING IMPLIED 
WARRANTIES AS TO MERCHANTABILITY 
OR AS TO THE FITNESS OF THE TOOLING, 
OTHER ITEMS,  NONSTANDARD OR CUSTOM 
MANUFACTURED PRODUCTS FOR ANY 
PARTICULAR PURPOSE AND HUCK SHALL 
NOT BE LIABLE FOR ANY LOSS OR DAMAGE, 
DIRECTLY OR INDIRECTLY, ARISING FROM 
THE USE OF SUCH TOOLING, OTHER ITEMS,  
NONSTANDARD OR CUSTOM MANUFACTURED  
PRODUCTS OR BREACH OF WARRANTY 
OR FOR ANY CLAIM FOR INCIDENTAL OR 
CONSEQUENTIAL DAMAGES.

Huck’s sole liability and Buyer’s exclusive remedy 
for any breach of warranty shall be limited, at 
Huck’s option, to replacement or repair, at FOB 
Huck’s plant, of Huck manufactured tooling, other 
items, nonstandard or custom products found to 
be defective in specifi cations, workmanship and 
materials not otherwise the direct or indirect cause 
of  Buyer supplied molds, material, tooling or fi xtures. 
Buyer shall give Huck written notice of claims for 
defects within the ninety (90) day warranty period for 
tooling, other items, nonstandard or custom products 
described above and Huck shall inspect products for 
which such claim is made.

T

OOLING

, P

ART

(

S

AND

 O

THER

 I

TEMS

 

NOT

 

MANUFACTURED

 

BY

 H

UCK

:

 

HUCK MAKES NO WARRANTY WITH 

RESPECT TO THE TOOLING, PART(S) OR 
OTHER ITEMS MANUFACTURED BY THIRD 
PARTIES.  HUCK EXPRESSLY DISCLAIMS 
ANY WARRANTY EXPRESSED OR IMPLIED, 
AS TO THE CONDITION, DESIGN, OPERATION, 
MERCHANTABILITY OR FITNESS FOR USE OF 
ANY TOOL, PART(S), OR OTHER ITEMS THEREOF 
NOT MANUFACTURED BY HUCK.  HUCK SHALL 
NOT BE LIABLE FOR ANY LOSS OR DAMAGE, 
DIRECTLY OR INDIRECTLY, ARISING FROM THE 
USE OF SUCH TOOLING, PART(S) OR OTHER 
ITEMS OR BREACH OF WARRANTY OR FOR ANY 
CLAIM FOR INCIDENTAL OR CONSEQUENTIAL 
DAMAGES.

The only warranties made with respect to such tool, 
part(s) or other items thereof are those made by the 
manufacturer thereof and Huck agrees to cooperate 
with Buyer in enforcing such warranties when such 
action is necessary. 

Huck shall not be liable for any loss or damage 
resulting from delays or nonfulfi llment of orders owing 
to strikes, fi res, accidents, transportation companies 
or for any reason or reasons beyond the control of the 
Huck or its suppliers.

H

UCK

 I

NSTALLATION

 E

QUIPMENT

:

Huck International, Inc. reserves the right to make 
changes in specifi cations and design and to 
discontinue models without notice.

Huck Installation Equipment should be serviced by 
trained service technicians only.

Always give the Serial Number of the equipment 
when corresponding or ordering service parts.

Complete repair facilities are maintained by Huck 
International, Inc. Please contact one of the offi ces 
listed below.

Eastern
One Corporate Drive Kingston, New York 12401-0250 
Telephone (845) 331-7300 FAX (845) 334-7333

Outside USA and Canada
Contact your nearest Huck International Offi ce, see 
back cover.

In addition to the above repair facilities, there are 
Authorized Tool Service Centers (ATSC’s) located 
throughout the United States. These service centers 
offer repair services, spare parts, Service Parts Kits, 
Service Tools Kits and Nose Assemblies. Please 
contact your Huck Representative or the nearest 
Huck offi ce listed on the back cover for the ATSC in 
your area.

Summary of Contents for Huck 2024 Series

Page 1: ...04 24 2013 HK1077 INSTRUCTION MANUAL 2024 SERIES PNEUDRAULIC INSTALLATION TOOLS ALL MODELS...

Page 2: ...2024 series Tooling HK1077 Alcoa Fastening Systems 2...

Page 3: ...ium strength blue threadlocker is designed for locking and sealing threaded components It can be applied smoothly and will now be the HUCK recommended standard for these applications For best results...

Page 4: ...This page is intentionally blank...

Page 5: ...N FOR USE 6 OPERATING INSTRUCTIONS 7 SERVICING THE TOOL GENERAL 7 DAILY 7 WEEKLY 7 DISASSEMBLY GENERAL 8 HEAD HANDLE 8 9 PINTAIL BOTTLE VACUUM SYSTEM 9 ASSEMBLY HEAD HANDLE 10 GENERAL 10 11 PINTAIL BO...

Page 6: ...unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is s...

Page 7: ...76 kN 90 psi 6 2 BAR 3549 lbs 15 79 kN 80 psi 5 5 BAR MAX OPERATING TEMPERATURE 125 F 52 C POWER SOURCE 90psi MAX shop air HYDRAULIC FLUID ATF mee ng DEXRON III DEXRON IV MERCON Allison C 4 or equival...

Page 8: ...is shipped with a plas c plug in the air inlet connector The connector has 1 4 18 female pipe threads to accept the air hose fi ng Quick disconnect fi ngs and 1 4 inside diameter air hose are recommen...

Page 9: ...tructions 2 Check the tool and all connecting parts for damage or oil air leaks tighten or replace if necessary as experiece dictates should also be available WARNING Inspect tool for damage or wear b...

Page 10: ...let to take pressure off ring and remove Retaining Ring 38 Fig 2 8 Screw Button Head Screws 40 back into Cylinder Head Carefully pry on screws to remove head Remove O ring 46 9 To remove air piston fr...

Page 11: ...Assembly 2 by driving Pin 4 out with punch Remove Dowel Pin 3 to disconnect cable from trigger PINTAIL BOTTLE VACUUM SYSTEM 2024V 2024LV See Figures 5 6 15 NOTE The following steps are for disassembly...

Page 12: ...1 4 for 2024L 2024LV onto Piston 6 Slide complete Gland Assembly and Wiper Seal 9 onto Piston 6 7 Install assembled components in gently from rear of tool using a press as shown in Fig 8 8 Remove Pist...

Page 13: ...Arm into slot on Cylinder Fig 9 23 Snap Lever Guard 73 in place and install Pivot Screw 48 in cylinder to retain throttle arm 53 24 For 2024 2024L Push Pintail Deflector 24 onto End Cap 21 For 2024V 2...

Page 14: ...Top off fluid in fill port install bleed plug and tighten Step 7 Connect airline to tool and measure the tools stroke refer to the Measuring Tool Stroke section If stroke is less than specified remov...

Page 15: ...Figure 12 Figure 13 2024 2024V Step 1 Cycle Piston all the way forward and measure X Step 2 Cycle and hold piston back and measure Y Step 3 Stroke Y X 2024L 2024LV Step 1 Cycle Piston all the way forw...

Page 16: ...2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 21 22 23 24 25 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 SECTION A A 6 HUCK INTL INC 1 CORP DR KINGSTON N Y 12401 USA SCFM L M GPM BAR PSI 61 60 59 M A X...

Page 17: ...2024 series Tooling HK1077 Alcoa Fastening Systems 15 ASSEMBLY DRAWING Refer to Parts Lists on following pages 54 A A 21 70 22 68 69 23 67 66 65 64 63 62 71 PARTIAL SECTION AA 24 6 FIG 15...

Page 18: ...RNING Sticker 590240 1 1 21 End Cap 127742 125862 1 22 Spacer 507323 125866 1 23 Wiper Seal 507351 1 24 Pintail Deflector 124210 n a 1 Pintail Bottle n a 123772 25 Gland Assy 125742 1 26 Gland Housing...

Page 19: ...ng 500779 2 58 O Ring 500778 1 59 CE Sticker 590350 1 60 MAX Pressure and Flow Sticker 590351 1 61 HUCK Address Sticker 590347 1 62 Retaining Ring n a 501007 1 63 Washer n a 506628 1 64 Adapter n a 12...

Page 20: ...eplace if necessary 5 Hydraulic fluid leaks at rear of Pull Piston 6 a Worn or damaged piston Polyseal 18 replace if necessary 6 Hydraulic fluid leaks at front of Pull Piston 6 a Worn or damaged Front...

Page 21: ...ty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUFACTURED BY HUCK HU...

Page 22: ...33 1 30 27 9500 FAX 33 1 34 66 0600 A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries...

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