Alemite 9616-A Service Manual Download

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Low-Pressure Transfer Pump

SER 9616-A

Alemite Corporation

Revision (10-98)

Repair Kits

Part No.

Kit Symbol

Description

393627

Kit, Major Repair (Includes tube of 393590 Teflon Grease)

393530-24

Kit, Seal [includes five (5) of item number

]

393530-26

Kit, Seal [includes five (5) of item number

]

Item

No.

Part No.

Description

Qty

Notes

Numeric Order

Part # (Item #)

328030

Coupler, Air, 1/4 " NPTF (f)

51929

(5)

330605

Adapter, 1/4 " NPTF (f)

171000-7

(8)

319391

Valve, Shut-Off

171000-103

(7, a)

Motor Assembly, Air

See

SER

338066-A1

171003-10 (10)

51929

Nut, Elastic Stop

171006-17

(17)

338111

Piston, Air

171009-14

(30)

O-Ring, 2-5/8 " ID x 3 " OD

171009-27

(25)

171000-7

O-Ring, 3/8 " ID x 1/2 " OD

171009-35 (33)

338109

Washer, 3/8 "

171016-50

(19)

171003-10

O-Ring, 2-3/4 " ID x 3 " OD

171700-56 (29)

Body, Outlet

172190-24

(13)

320531

Bushing, 3/4 " NPTF (m) x 1/2 " NPTF (f)

172190-26

(15)

Seal, 1/2 " ID x 3/4 " OD

319391

(3)

338072

Ring, Lantern (Brass)

320531

(12)

Seal, 1/2 " ID x 7/8 " OD

323474

(16)

323474

Washer

328030

(1)

Ring, Retaining, Internal

330605

(2)

338589

Rod

338066-A1

(4)

Ring, Retaining, External

338072

(14)

338271

Piston, Fluid (Nylon)

338109

(9)

Gasket (Aluminum)

338111

(6)

338259

Plate (Stainless Steel)

338259

(22)

338591

Stop

338261

(26)

338590

Pin, 1/4 " Dia. x 1-5/8 " Long

338271

(20)

O-Ring, 1-7/16 " ID x 1-5/8 " OD

338272

(21)

338261

Cylinder

338283

(27)

338283

Ring

338588

(11)

338594

Screw, 5/16 " -18 x 2-1/2 "

338589

(18)

171700-56

Ball

338590

(24)

O-Ring, 1-1/4 " ID x 1-3/8 " OD

338591

(23)

338592

Seat

338592

(31)

338595

Spring, Disc

338593

(34)

171009-35

O-Ring, 1-15/16 " ID x 2-1/8 " OD

338594

(28)

338593

Body, Valve

338595

(32)

Kit Component for Model 9616-S

O-Ring, 2-5/8 " ID x 3 " OD

Legend

Part numbers left blank (or in

italics

) are not available separately

designates a repair kit item

1-800-548-1191-http://www.partdeal.com-info@partdeal.com

Summary of Contents for 9616-A

Page 1: ...nts directly onto original containers or bulk tanks that have a 2 NPTF bung fitting The required length downtube screws directly into the 1 1 2 NPTF female threads in the valve body As an alternative the pump can also mount to a wall with the use of a wall bracket and be used with an optional suction hose See Table 2 for details Also the pump screws directly onto two different size threaded standp...

Page 2: ...3 4 5 6 7 8 9 10 10 12 13 14 15 16 17 18 19 20 21 22 5 23 27 29 30 31 32 33 24 25 Point Ground Side Upward Place Punch Here Apply Thread Sealant Here Apply Thread Sealant Here 28 Weep Hole a Figure 2 Low Pressure Transfer Pump Model 9616 A Exploded View 1 800 548 1191 http www partdeal com info partdeal com ...

Page 3: ...1 2 NPTF f 1 172190 26 15 13 Seal 1 2 ID x 3 4 OD 1 319391 3 14 338072 Ring Lantern Brass 1 320531 12 15 Seal 1 2 ID x 7 8 OD 1 323474 16 16 323474 Washer 1 328030 1 17 Ring Retaining Internal 1 330605 2 18 338589 Rod 1 338066 A1 4 19 Ring Retaining External 1 338072 14 20 338271 Piston Fluid Nylon 1 338109 9 21 Gasket Aluminum 1 338111 6 22 338259 Plate Stainless Steel 1 338259 22 23 338591 Stop ...

Page 4: ... and the amount of material discharge back pressure to be overcome within the system This chart contains curves based on three different air pressures The curves relate delivery in gallons liters per minute X axis to air consumption in cubic feet liters per minute right Y axis and to material discharge pressure in psi Bars left Y axis Extension Description Drum Tank 16 Gallon 55 Gallon 250 Gallon ...

Page 5: ...om the Outlet Body Lubricate upper O Ring 10 with oil to ease separation NOTE The following three 3 steps are performed only as required 4 Remove Coupler 1 from Adapter 2 5 Unscrew the Adapter from Shut Off Valve 3 6 Unscrew the Shut Off Valve from the Air Motor Assembly Pump Tube Assembly 7 With a side to side motion pull the Cylinder assembly from the Outlet Body Lubricate lower O Ring 10 with o...

Page 6: ...ntally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Inspect Air Piston 6 and Fluid Piston 20 for fatigue cracks Replace as necessary 4 Inspect Rod 18 closely Use a magnifying glass to detect any score marks on the Rod Replace as necessary 5 Closely inspect the mating surfaces of all check valve components for any imperfections Ensure a smooth and clean contact is obtained...

Page 7: ...utlet of the Body orients properly with the inlet of the Air Motor 21 Install the Cylinder assembly squarely onto the bottom of the Outlet Body Use care passing the O Ring 22 Install and seat Ring 27 counter bore end first onto the Cylinder Rotate the Ring until the holes align with the Air Motor Assembly 23 Install Screws 28 that secure the Ring to the Air Motor Assembly Tighten the Screws evenly...

Page 8: ...ump s motor 6 Allow the pump to cycle slowly until the system and product is free of air If the pump assembly does not prime refer to the Troubleshooting Chart for details WARNING Should leakage occur anywhere within the system disconnect air to the motor Personal injury can occur With air pressure at zero 7 Attach a control valve to the outlet hose of the pump 8 Slowly supply 35 psi 2 4 Bars air ...

Page 9: ...l 15 2 Inspect Rod 18 and replace as necessary Product leakage visible at bottom of Outlet Body 11 1 Screws 28 not sufficiently tight 2 Damaged O Ring 10 1 Tighten Screws 28 into Air Motor Assembly 4 2 Separate Cylinder 26 from Outlet Body 11 and replace O Ring 10 Air leakage at weep hole in Outlet Body 11 Damaged Seal 13 Replace Seal 13 Product leakage visible between Cylinder 26 and Valve Body 3...

Page 10: ...SER 9616 A Low Pressure Transfer Pump Revision 10 98 10 Alemite Corporation 1 800 548 1191 http www partdeal com info partdeal com ...

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