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SER 9616-A

Low-Pressure Transfer Pump

Revision (10-98)

8

Alemite Corporation

Operation

WARNING

Do not exceed the lowest pressure rating

of any component in the system.

Never point a control valve at any portion of your
body or another person. Lubricant discharged at
high velocity can penetrate the skin and cause
severe injury. Should any fluid appear to puncture
the skin, get medical care immediately.

Ensure all components are in operable condition.
Replace any suspect parts prior to operation.
Personal injury can occur. 

  1. Make sure air pressure at the regulator reads zero.

  2. Slowly supply air pressure [not to exceed 20 psi 

(1.4 Bars] to the pump’s motor.
• The pump assembly should cycle.

If the pump assembly does not cycle, refer to the 

Troubleshooting Chart for details.

With air pressure at zero:

  3. Connect a product hose to the pump’s material outlet. 

• Direct the hose into an appropriate container.

  4. Place the pump in the product to be dispensed.

  5. Slowly supply air pressure to the pump’s motor.

  6. Allow the pump to cycle slowly until the system and 

product is free of air.

If the pump assembly does not prime, refer to the 

Troubleshooting Chart for details.

WARNING

Should leakage occur anywhere within the

system, disconnect air to the motor. Personal
injury can occur.

With air pressure at zero:

  7. Attach a control valve to the outlet hose of the pump.

  8. Slowly supply 35 psi (2.4 Bars] air pressure to the 

pump’s motor.

  9. Operate the control valve into a container.

10. Allow the pump to cycle until the system and product 

is once again free of air.

11. Shut off the control valve.

12. Set the air pressure to 100 psi (6.9 Bar).

13. Visually inspect the pump for external leaks.

• The pump should not cycle.

If the pump does not stall, refer to the 

Troubleshooting Chart for details.

14. Check the motor for air leakage.

If the motor leaks, refer to the Troubleshooting Chart 

in the Air Motor Service Guide for details.

Installation

Additional items that should be incorporated into the 

air piping systems are listed in Table 4.

Part Number

Description

5604-2

Moisture Separator

7604-B

Regulator and Gauge

Table 4

Air Line Components

1-800-548-1191-http://www.partdeal.com-info@partdeal.com

Summary of Contents for 9616-A

Page 1: ...nts directly onto original containers or bulk tanks that have a 2 NPTF bung fitting The required length downtube screws directly into the 1 1 2 NPTF female threads in the valve body As an alternative the pump can also mount to a wall with the use of a wall bracket and be used with an optional suction hose See Table 2 for details Also the pump screws directly onto two different size threaded standp...

Page 2: ...3 4 5 6 7 8 9 10 10 12 13 14 15 16 17 18 19 20 21 22 5 23 27 29 30 31 32 33 24 25 Point Ground Side Upward Place Punch Here Apply Thread Sealant Here Apply Thread Sealant Here 28 Weep Hole a Figure 2 Low Pressure Transfer Pump Model 9616 A Exploded View 1 800 548 1191 http www partdeal com info partdeal com ...

Page 3: ...1 2 NPTF f 1 172190 26 15 13 Seal 1 2 ID x 3 4 OD 1 319391 3 14 338072 Ring Lantern Brass 1 320531 12 15 Seal 1 2 ID x 7 8 OD 1 323474 16 16 323474 Washer 1 328030 1 17 Ring Retaining Internal 1 330605 2 18 338589 Rod 1 338066 A1 4 19 Ring Retaining External 1 338072 14 20 338271 Piston Fluid Nylon 1 338109 9 21 Gasket Aluminum 1 338111 6 22 338259 Plate Stainless Steel 1 338259 22 23 338591 Stop ...

Page 4: ... and the amount of material discharge back pressure to be overcome within the system This chart contains curves based on three different air pressures The curves relate delivery in gallons liters per minute X axis to air consumption in cubic feet liters per minute right Y axis and to material discharge pressure in psi Bars left Y axis Extension Description Drum Tank 16 Gallon 55 Gallon 250 Gallon ...

Page 5: ...om the Outlet Body Lubricate upper O Ring 10 with oil to ease separation NOTE The following three 3 steps are performed only as required 4 Remove Coupler 1 from Adapter 2 5 Unscrew the Adapter from Shut Off Valve 3 6 Unscrew the Shut Off Valve from the Air Motor Assembly Pump Tube Assembly 7 With a side to side motion pull the Cylinder assembly from the Outlet Body Lubricate lower O Ring 10 with o...

Page 6: ...ntally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Inspect Air Piston 6 and Fluid Piston 20 for fatigue cracks Replace as necessary 4 Inspect Rod 18 closely Use a magnifying glass to detect any score marks on the Rod Replace as necessary 5 Closely inspect the mating surfaces of all check valve components for any imperfections Ensure a smooth and clean contact is obtained...

Page 7: ...utlet of the Body orients properly with the inlet of the Air Motor 21 Install the Cylinder assembly squarely onto the bottom of the Outlet Body Use care passing the O Ring 22 Install and seat Ring 27 counter bore end first onto the Cylinder Rotate the Ring until the holes align with the Air Motor Assembly 23 Install Screws 28 that secure the Ring to the Air Motor Assembly Tighten the Screws evenly...

Page 8: ...ump s motor 6 Allow the pump to cycle slowly until the system and product is free of air If the pump assembly does not prime refer to the Troubleshooting Chart for details WARNING Should leakage occur anywhere within the system disconnect air to the motor Personal injury can occur With air pressure at zero 7 Attach a control valve to the outlet hose of the pump 8 Slowly supply 35 psi 2 4 Bars air ...

Page 9: ...l 15 2 Inspect Rod 18 and replace as necessary Product leakage visible at bottom of Outlet Body 11 1 Screws 28 not sufficiently tight 2 Damaged O Ring 10 1 Tighten Screws 28 into Air Motor Assembly 4 2 Separate Cylinder 26 from Outlet Body 11 and replace O Ring 10 Air leakage at weep hole in Outlet Body 11 Damaged Seal 13 Replace Seal 13 Product leakage visible between Cylinder 26 and Valve Body 3...

Page 10: ...SER 9616 A Low Pressure Transfer Pump Revision 10 98 10 Alemite Corporation 1 800 548 1191 http www partdeal com info partdeal com ...

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