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Visit our website at  

www.alemlube.com.au

     Email - info@alemlube.com.au

NSW/ACT
TEL: (02) 9677 1555
FAX: (02) 9675 1155

 QLD/PNG
TEL: (07) 3204 9166
FAX: (07) 3204 1224

VIC/TAS
TEL: (03) 8787 8288
FAX: (03) 8787 8266

WA
TEL: (08) 9302 4199
FAX: (08) 9303 2095

SA/NT
TEL: (08) 8241 7111
FAX: (08) 8241 7011

NZ
TEL: (09) 447 1007
FAX: (09) 447 1008

Trouble Shooting for the Pump Kit of the 6336 Hand Piece

PROBLEM 

 

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The 2.5kg grease kit coupler leaks 

(a) There is dirt under the seat of the outer ball (3) 

(b) The valve stem (17), has worked itself loose 

and is holding the outlet ball (3), off its seat.  

(a) Set the hand piece to the high volume 

setting and strike handle sharply.  If the 

coupler still leaks, remove the rigid extension 

(9), spring keeper screw (21), spring (22) and 

outer ball (23).  Clear the seat and partly 

replace the ball, screw and spring keeper 

screw.  Prime the pump completely to ensure 

the maximum possible supply of grease to the 

hand piece and tighten up the spring keeper 

screw until the grease begins to stop leaking.  

Then tighten the spring keeper in an extra two 

full turns.  Finally, reassemble the rigid 

extension to the hand piece. 

IMPORTANT:  Please note that if you tighten 

up the spring keeper screw too much, the hand 

piece will become difficult to operate.  Too 

few turns will allow the hand piece to leak. 

If the coupler still leaks, replace the outlet 

body (4).  When refitting the outlet body to the 

handle, ensure that the handle is held in the 

closed position.  Doing so enables the back up 

washers (5 & 7) and o’ring seals to seat 

squarely on to the piston (19). 

  

(b) Remove the handle (23) by withdrawing 

the handle pin (22).  Remove the piston (19), 

retighten the valve stem (17) or replace with 

spare part, kit number 6336N-SPK1. 

Hand piece leaks at the back end of the piston 

The 

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awing handle 

pin (22).  Remove the piston (19) and replace 

with the spare part kit part number 6336N-

SPK5. 

IMPORTANT:  If any signs of wear are 

visible on the piston, replace with the spare 

part kit Part Number 6336N-SPK4. 6336N-SPK5 

will also be required to solve this problem. 

The hand piece fails to deliver grease when on 

the high pressure setting 

(a) There is dirt under the delivery ball (18) or 

there is a damaged ball seat in the piston (19) 

(b) Seals are worn (25), (26) and (27).   

(c) Valve inlet stem (17) has become loose or 

dislodged from the piston (19).   

(a) Change the setting to “high volume” and 

hit the handle (23) hard to shift the dirt off the 

seat.  If leaks are still occurring, remove the 

handle (23) by withdrawing handle pin (22), 

spring (16) and ball (18).  Clean the ball and 

seat if the problem continues, order and install 

spare part kit numbers 6336N-SPK4 and  

6336N-SPK5. 

(b) Use spare part kit number 6336N-SPK6 and 

replace seals in the following order – washer 

(5), O’ring (6) and washer (7). 

(c) Refer to the 2.5kg grease kits coupler leaks 

section to  referencing section (b). 

Summary of Contents for 6336N

Page 1: ...ressure be required to help clear a blocked or seized lube point simply move the button on the hi pressure position 2 5 Kg grease drums 1 Unscrew the 3 thumbscrews 2 Remove the 6336N from the container 3 Remove follower plate from the empty 2 5kg grease drum and repeat preparation steps 2 3 and 4 Before operating your 6336N 2 5kg grease kit bleed any trapped air from the unit To remove trapped air...

Page 2: ...X 02 9675 1155 QLD PNG TEL 07 3204 9166 FAX 07 3204 1224 VIC TAS TEL 03 8787 8288 FAX 03 8787 8266 WA TEL 08 9302 4199 FAX 08 9303 2095 SA NT TEL 08 8241 7111 FAX 08 8241 7011 NZ TEL 09 447 1007 FAX 09 447 1008 Parts and Drawing Breakdown for the 6336N Ordering Spare Parts Parts List Part No 6336N ...

Page 3: ... assy 6336N 17 18 19 do not attempt to rework this part Rod cap stays down The 2 5kg grease kit will not pump grease a grade of grease too heavy b strainer blocked a Use No 2 grade of grease or lighter Force out old grease b Unscrew clamp nut 7 and withdraw assembly Using a screwdriver lever off the strainer cover 11 Clean or replace the strainer 13 see general instructions below for cleaning tech...

Page 4: ...7 2 1 l l a B t e l n I 8 2 P H 6 3 3 6 8 2 1 g n i R O y d o B l a e S 9 2 P H 6 3 3 6 9 2 1 g n i R O l o r t n o C r e g n u l P 0 3 P H 6 3 3 6 0 3 1 g n i R O y d o B l a e S 1 3 P H 6 3 3 6 1 3 2 t e k c o S p a C 2 3 P H 6 3 3 6 2 3 N N N N N N N N 6 3 3 6 N N N N N N N N N N N N N N N N N N N N N N N PARTS LIST Model Champion 6336 Y T I T N A U Q N O I T P I R C S E D R E B M U N T R A P M...

Page 5: ...he outlet body 4 When refitting the outlet body to the handle ensure that the handle is held in the closed position Doing so enables the back up washers 5 7 and o ring seals to seat squarely on to the piston 19 b Remove the handle 23 by withdrawing the handle pin 22 Remove the piston 19 retighten the valve stem 17 or replace with spare part kit number 6336N SPK1 Hand piece leaks at the back end of...

Page 6: ...s at the grease swivel Worn seals 1 h s u p 5 1 r e n i a t e r t e k c o s l l a b w e r c s n U 2 1 1 the seals out and use spare part kit number 6336N SPK8 Be careful to replace the components in the following order O Ring 13 and washer 12 Locate O Ring 11 on to the hand piece casting 8 Reassemble ball socket retainer on to the hand piece When on the high volume setting the hand piece is too sl...

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