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SER 595-A

 

Cordless Grease Gun

Revision (10-11) 

Alemite, LLC

6

 

 

 

Specific Safety Rules 

 

 

WARNING

 

 

The gun can develop high pressure up to

 

8,000 psi (552 bar). Rupture of components can 

inject grease into skin and eyes, causing serious 

injury and possible amputation. If injured, seek 

immediate medical attention.

 

 

Do not operate without proper safety protection, 

gloves, and goggles. Hold hose at spring guard 

only. Do not use if hose is damaged or worn. 

Inspect hose before each use. Use only Alemite

 

340067 Grease Whip Hose.

 

 

This gun uses lubricants, that may be flammable 

and poisonous if ingested. Do not use gun near 

open flame or other fire hazards. Read all

 

Suction Loading 

 

1. Unscrew Grease Cylinder (

30

) from gun. 

 

2. Insert the head of the Grease Cylinder below the 

surface of the grease. 

 

3. Slowly pull the follower rod outward from the Grease 

Cylinder cap until the groove is visible. 

 

4. Engage the groove in the follower rod with the slot in 

the Grease Cylinder’s cap. 

 

5. Screw the Grease Cylinder onto the gun. 

 

6. Disengage the follower rod from the slot in the Grease 

Cylinder cap. 

•  Push the follower rod into the Grease Cylinder. 

 

Loader Pump 

warnings on lubricants before using this gun.  

 

Use ear protection to reduce the risk of induced 

hearing loss.

 

 

Disconnect battery pack from gun before changing 

accessories or storing the gun.

 

 

 

 

Warning! 

To reduce the risk of inj ury,  the 

user must read the instruction manual. 

 

 

Separate collection. This product must not be 

disposed of with normal household waste. 

 

Loading and Priming the Gun 

 

NOTE

: Refer to 

Figure 2 

for component 

identification on the following procedures. 

 

Cartridge Loading 

 

1. Unscrew Grease Cylinder (

30

) from the gun. 

 

2. Pull the follower rod and engage the groove in the 

follower rod with the slot in the Grease Cylinder cap. 

 

3. Remove the plastic cap from the cartridge. 

 

4. Apply a film of grease to the exposed inside surface of 

the cartridge. 

 

NOTE

: This is only necessary for a virgin 

gun. 

 

5. Insert the cartridge into the Grease Cylinder. 

•  Remove the tabbed seal from the cartridge. 

 

6. Screw the Grease Cylinder onto the gun. 

 

7. Disengage the follower rod from the slot in the Grease 

Cylinder cap. 

•  Push the follower rod into the Grease Cylinder. 

WARNING

 

 

The gun can be equipped with an optional 

low-pressure Loader Fitting. Do not substitute with 

a high-pressure grease fitting. Personal injury can 

occur due to excessive pressure.

 

 

The use of a grease fitting will void the warranty.

 

 

 

 

CAUTION

 

 

The Loader Fitting on the gun must mate with the 

loader coupler. The pump may not operate if the 

components are not compatible.

 

 

 

1. Pull the follower rod and engage the follower by 

rotating the rod. 

 

2. Seat the Loader Fitting into the loader coupler. 

•  Push down to hold the coupler valve open. 

 

3. Operate the pump and view the movement of the 

follower rod. 

 

4. Discontinue pump operation once the groove on the 

follower rod is visible. 

 

5. Disengage follower rod from follower and push into 

the Grease Cylinder. 

NSW
TEL: (02) 9677 1555
FAX: (02) 9675 1155

QLD/PNG
TEL: (07) 3204 9166
FAX: (07) 3204 1224

VIC/TAS
TEL: (03) 8787 8288
FAX: (03) 8787 8266

WA
TEL: (08) 9302 4199
FAX: (08) 9303 2095

SA/NT
TEL: (08) 8241 7111
FAX: (08) 8241 7011

NZ
TEL: (09) 447 1007
FAX: (09) 447 1008

Visit our website at  

www.alemlube.com.au

 or 

www.alemlube.co.nz

Summary of Contents for 670AN3

Page 1: ...A Acoustic power LWA 83 3 dB A uncertainty K 3 dB A Vibration emission value ah 0 6 m s2 uncertainty K 1 5 m s2 Alemite LLC 167 Roweland Drive Johnson City Tennessee 37601 www alemite com Copyright 2011 by Alemite LLC This document contains confidential information that is the property of Alemite LLC 671018 and is not to be copied used or disclosed to others without express written permission Mode...

Page 2: ...r www alemlube co nz NSW TEL 02 9677 1555 FAX 02 9675 1155 QLD PNG TEL 07 3204 9166 FAX 07 3204 1224 VIC TAS TEL 03 8787 8288 FAX 03 8787 8266 WA TEL 08 9302 4199 FAX 08 9303 2095 SA NT TEL 08 8241 7111 FAX 08 8241 7011 NZ TEL 09 447 1007 FAX 09 447 1008 2 SER 595 A Cordless Grease Gun ...

Page 3: ... Second Stage 1 23 Q31631 19 SLD Gear Planet First Stage 3 24 Q31631 15 SLD Washer 1 25 Washer kcoL Washer kcoL 2 26 21 SLDPRT Mount Motor 1 27 Screw M3 x 16 Screw M3 x 16 5 28 393795 19 Motor Assembly with Sun Gear 1 1 Models 595 A C 2 Models 595 B D 30 339820 Cylinder Assembly Grease 1 31 Switch Three W Switch 1 32 336523 Gasket 1 33 Q31631 53 SLD O Ring 1 34 Spring Bleed V Spring Bleed Valve 1 ...

Page 4: ...the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal Safety Stay alert watch what you are doing and...

Page 5: ... and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Battery Use and Care Recharge only with the charge...

Page 6: ...un NOTE Refer to Figure 2 for component identification on the following procedures Cartridge Loading 1 Unscrew Grease Cylinder 30 from the gun 2 Pull the follower rod and engage the groove in the follower rod with the slot in the Grease Cylinder cap 3 Remove the plastic cap from the cartridge 4 Apply a film of grease to the exposed inside surface of the cartridge NOTE This is only necessary for a ...

Page 7: ...a thermal protector to prevent the motor from overheating When a blocked bearing line or grease fitting causes the gun to stall the thermal protector will open For maximum motor life avoid operating at stall Check Valve Contamination Should the gun fail the outlet check may be held open Remove Plug 47 clean Ball 44 and the Ball seat of Head 17 Battery Pack and Charger Safety Rules This manual cont...

Page 8: ...it the Battery Do not place the Charger in an area of extreme heat or cold It works best at normal room temperature Battery Charger Operation Charge the Battery only with the Charger provided Make sure power circuit voltage is same as that shown on the charger specifications plate Press down to ensure the battery properly engages with the charger s contacts Function of Red and Green Lights Red Lig...

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