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Cordless Grease Gun 

SER 595-A

Alemite, LLC 

Revision (10-11)

7

 

 

 

Priming the Gun 

 

In most cases the gun will prime simply by 

operating the Trigger several times. 

 

Should grease fail to appear, air must be bled. 

 

Force Prime 

 

This process manually assists air within the gun to 

be bled at the Bleed Valve. 

 

1. Pull the follower rod and engage the follower by 

rotating the rod. 

 

2. Depress Bleed Valve (

35

) and at the same time 

push on the follower rod. 

 

Once the air is eliminated, operate the gun several 

times. 

 

Once grease appears, disengage the follower rod 

from the follower and push into the Grease Cylinder. 

 

Gun Operation 

 

Battery Pack (

29

) is intentionally shipped with a 

low charge. 

 

Charge Battery Pack prior to use. 

•  Refer to the following section for details. 

The battery needs to be charged before first use 

and whenever it fails to produce sufficient power 

on jobs that were easily done before.  The battery 

may become warm while charging; this is normal 

and does not indicate a problem. 

 

Low Battery Indicator 

The low battery indicator illuminates when there 

is sufficient battery charge to dispense approximately 

three cartridges of  grease. 

 

Stall Indicator 

The stall indicator illuminates when a stall 

condition causes the thermal protector to 

open. Release the trigger to turn off the stall 

indicator. The thermal protector resets 

automatically. 

 

 

 

 

CAUTION

 

 

Air pockets in the grease can cause the gun to lose 

prime. Check for prime after each refill and before 

lubrication.

 

 

The gun is equipped with a thermal protector to 

prevent the motor from overheating. When a blocked 

bearing, line, or grease fitting causes the gun to stall, 

the thermal protector will open.

 

For maximum motor life, avoid operating at stall

 

 

 

Check Valve Contamination 

 

Should the gun fail, the outlet check may be held 

open. Remove Plug (

47

), clean Ball (

44

), and the Ball 

seat of Head (

17

). 

 

Battery Pack and Charger Safety Rules 

 

This manual contains important safety and operating 

instructions for Battery Pack part number 343151 and Battery 

Chargers 343152 and 343153. 

 

 

WARNING

 

 

Before using the Battery Charger read all 

instructions and cautionary markings on Battery 

Charger (51), Battery Pack (29), and products using 

the Battery Pack.

 

 

To reduce the risk of injury, charge only Lithium-ion 

type rechargeable batteries. Other types of batteries 

may burst causing injury.

 

 

An extension cord should not be used unless abso- 

lutely necessary. Use of an improper extension cord 

could result in a risk of fire and electric shock. If an 

extension cord must be used, make sure it is 18- 

gauge. Check to ensure that the pins on the plug of 

the extension cord are the same number, size, and 

shape as those of the plug on the Charger. Make sure 

that the extension cord is properly wired and in good 

electrical condition.

 

 

Do not incinerate the Battery Pack, even if it is 

severely damaged or completely worn out. The Battery 

Pack may explode in fire.

 

NSW
TEL: (02) 9677 1555
FAX: (02) 9675 1155

QLD/PNG
TEL: (07) 3204 9166
FAX: (07) 3204 1224

VIC/TAS
TEL: (03) 8787 8288
FAX: (03) 8787 8266

WA
TEL: (08) 9302 4199
FAX: (08) 9303 2095

SA/NT
TEL: (08) 8241 7111
FAX: (08) 8241 7011

NZ
TEL: (09) 447 1007
FAX: (09) 447 1008

Visit our website at  

www.alemlube.com.au

 or 

www.alemlube.co.nz

Summary of Contents for 670AN3

Page 1: ...A Acoustic power LWA 83 3 dB A uncertainty K 3 dB A Vibration emission value ah 0 6 m s2 uncertainty K 1 5 m s2 Alemite LLC 167 Roweland Drive Johnson City Tennessee 37601 www alemite com Copyright 2011 by Alemite LLC This document contains confidential information that is the property of Alemite LLC 671018 and is not to be copied used or disclosed to others without express written permission Mode...

Page 2: ...r www alemlube co nz NSW TEL 02 9677 1555 FAX 02 9675 1155 QLD PNG TEL 07 3204 9166 FAX 07 3204 1224 VIC TAS TEL 03 8787 8288 FAX 03 8787 8266 WA TEL 08 9302 4199 FAX 08 9303 2095 SA NT TEL 08 8241 7111 FAX 08 8241 7011 NZ TEL 09 447 1007 FAX 09 447 1008 2 SER 595 A Cordless Grease Gun ...

Page 3: ... Second Stage 1 23 Q31631 19 SLD Gear Planet First Stage 3 24 Q31631 15 SLD Washer 1 25 Washer kcoL Washer kcoL 2 26 21 SLDPRT Mount Motor 1 27 Screw M3 x 16 Screw M3 x 16 5 28 393795 19 Motor Assembly with Sun Gear 1 1 Models 595 A C 2 Models 595 B D 30 339820 Cylinder Assembly Grease 1 31 Switch Three W Switch 1 32 336523 Gasket 1 33 Q31631 53 SLD O Ring 1 34 Spring Bleed V Spring Bleed Valve 1 ...

Page 4: ...the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal Safety Stay alert watch what you are doing and...

Page 5: ... and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Battery Use and Care Recharge only with the charge...

Page 6: ...un NOTE Refer to Figure 2 for component identification on the following procedures Cartridge Loading 1 Unscrew Grease Cylinder 30 from the gun 2 Pull the follower rod and engage the groove in the follower rod with the slot in the Grease Cylinder cap 3 Remove the plastic cap from the cartridge 4 Apply a film of grease to the exposed inside surface of the cartridge NOTE This is only necessary for a ...

Page 7: ...a thermal protector to prevent the motor from overheating When a blocked bearing line or grease fitting causes the gun to stall the thermal protector will open For maximum motor life avoid operating at stall Check Valve Contamination Should the gun fail the outlet check may be held open Remove Plug 47 clean Ball 44 and the Ball seat of Head 17 Battery Pack and Charger Safety Rules This manual cont...

Page 8: ...it the Battery Do not place the Charger in an area of extreme heat or cold It works best at normal room temperature Battery Charger Operation Charge the Battery only with the Charger provided Make sure power circuit voltage is same as that shown on the charger specifications plate Press down to ensure the battery properly engages with the charger s contacts Function of Red and Green Lights Red Lig...

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